Week 60

Not long to go now. Three weeks until we move in.  There hasn’t been a light bulb lit yet which is worrying, but they’re all getting wired in at least.

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sorting narrow from wide beam

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hooray for lights in the upstairs hallway
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family room lights/James’ new digs
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Where do these go, Jimbo?
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fancy floor lights under the stairs
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cill lights in the kitchen

But the biggest thing this week was saying goodbye to the old garage. It put James out of a home and his new office is now sitting in pieces in the family room. He doesn’t really sit at his desk very much now that we’re coming up to the close–lots of managing lots of trades all the time. I’m sooooo glad to see the garage go. What a beast! Jamie says the beams were in excellent nick which is surprising given the decrepit state of the rest of the structure: cracks in the floor, leaky roof, cracks in the brickwork. It’s main problem was that it sat right on the sweet spot for the garden. When our future selves are sitting out on the new patio with a cold drink in hand, we’ll shake our heads and remember it fondly, I’m sure!

We had the happiest labourer ever onsite this week. John, I think he was called, and he was a luck-of-the-draw-from-an-agency bloke. I guess he was used to working in London where these guys are normally tasked with horrible jobs like moving supplies up and down 7 flights of stairs a gazillion times on a given day in the middle of summer, so this surely seemed a picnic in comparison. When James and Jamie allowed him to drive the dumper around and get involved in the garage demo, well, he was just over the moon! Like a total kid, smiling all day long, as if he were hiding in a candy store at Christmas, not doing a day’s work around on a building site with big machinery. It’s a pleasure to have him onsite and his enthusiasm was totally contagious.

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roof’s off
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3 lorry loads to remove most of it
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Ta-Da!

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by the end of the week, even the concrete base was gone

Inside, some final pieces are coming together. In preparation for the fireplace installation next week, the electricians put the wires through the ceiling towards where the sockets will live for the hi-fi. These wires will get boxed in, and it’s lovely that they’re away from all the scary heat from the stove area. Dave’s done drawings, so everyone knows what the finished product will look like.

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wires ready for boxing

Additional boxing will be put on the other side of the room to hide the gas pipe. We put this in to future proof any requirement for gas in the room. Like if we wanted to change our lovely wood-burner to gas if it was too hot for instance. Or if we just wanted a change. Originally this pipe wouldn’t have been in the way because we’d intended to cover this area with a low set of built-in units. But with (more than a few) changes in design, this pipe got a little orphaned. Boxing is not a great position to be in, it smacks of afterthought, but it’s the best solution we’ve got at the moment.

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orphaned gas pipe

The plumbers are making their way round the bathrooms. The WC was transformed from Box to Room over the course of the week.

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box
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room

Lots more to think about outside. Like clearing,….

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earth – (and) – child

We’ve got to decide if we want to spend the extra cash on swapping the porch soffits from painted ply to oak tongue and groove.  What do you think?

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porch: ply or T&G?
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more soffit decisions

More work was done on the brick slips, and they’re all finished now–hooray! Thanks Clive. A bit of fancy mortar and we’re done.

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front slips are in
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still getting large deliveries….

Work on the bridges is looming. We’ve got a design through from the engineers, and it looks like we’ll be able to drive the space shuttle across them they’re designed so robustly (is that a word?). I’m not sure we need something so bomb-proof. There’s is a ton of extra hardcore to get rid of, so we can use that to fill, and I’ve still got lots of 450 mm diameter corrugated plastic pipe to use too. I’m sure James and Jamie are sick to death of moving it around site anyway. It’s turned a little Where’s Wally with these dang pipes.

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450 mm pipes

It was half term this week, and I must say a big thank you to the kids for being so great and leaving Mummy alone to get on with site visits, curtain choosing, counting pennies on spreadsheets, and generally being preoccupied. They should be getting on with GCSE and A-level revision anyway, right? We did manage to get out and about one day, the highlight being a great big Surrey snail round Ranmore Common (we’re very easy to please). Sadly the ice cream van had scarpered due to impending summer storms which we managed to dodge. I’m very grateful to the kids for being so self-sufficient. I definitely owe them some cakes when this is done!

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I’ve put this one in here because Dad might like the digger-as-sundial on a weekend when there’s nothing going on onsite.

 

Week 56

The kitchen is in.

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There are a few teething problems, but I’m sure it’s nothing that won’t be overcome in time. The most imperative thing that needs a little attention is the presence of the hole that’s been drilled for the ducting. James had organised a massive 7″ core drill to be onsite for the job, but the work that was carried out didn’t use that tool, so we’ve got a preliminary hole for the moment. This will have a lovely grille over the front of it in a couple of weeks, and eventually it will be covered by hydrangea or otherwise. But for now, we don’t want any little beasties crawling in and making a home before we do.

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hole and bits

Terry and Josh have been working hard on the stairs. There is an incredible amount of chipping, gluing, measuring and fitting involved. And inherently, there is a lot of up and down, up and down, so it must be tiring. The bottom steps were set into place and they look ever so graceful. We can actually use the stairs now, but they’re still covered up with protection, and I think James will keep the ladder up as long as possible to prevent boots from risking accidental chamfering off of the square nosings. It’s interesting to see the scaffolding morph into different positions as required during a working day.

The fiddly CNC’d secondary newel posts arrived as well, and Mike and Clive have covered them in a lovely coat of their favourite, Osmo. They look a bit lonely off the stairs, but they look great in the pdf files–can’t wait to see them go in.

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tool bed
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secondary newels
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not-quite-fitted

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graceful first step

Some of the floor on the landing doesn’t quite meet up with the oak. It is extremely difficult to foresee these join details in planning the house, and lots of these things will emerge in the coming weeks as we race towards the finish line. So today’s decision was to choose a wood detail to act as a mini-skirting. We could have a full-height skirting just like the rest of the house. Or, we could fit a cut-down bit of architrave of the same profile as the rest of the house, or even a tiny bull-nose piece of oak that joins the floor and the beam. Since the structural oak remains the most substantial feature of the build, and the goal is to expose as much of it as possible, we’ve gone ahead and chosen the bull-nose, but as low as possible so we don’t have to chop the dowels, and as thin as possible so it doesn’t look silly.

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More site meetings, more baking. Ben’s been very patient with us over the time it takes to make these little decisions. Hopefully by the end of the project we’ll get the process dialled and each one won’t take so long. But for now, seeing bits and pieces in situ helps a lot, and sometimes this means climbing up ladders and holding bits of wood up to see how they look!

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keeping the troops going on cake at a time
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the things you do for clients, Ben

We finally bit the bullet and removed the oak collar on the clad sections in the master bedroom. Hands in the air, we fully admit to being over-enthusiastic with Neil when we designed the piece. Although the king-post and curved webs were awesomely built, and Terry, Josh and James spent a week installing it, we felt adding them was a decision made in haste so we asked them to take it down. I’m more than a little embarrassed about this decision, but it had to be done. Now it feels like we can breathe in the room.

The guys initially thought they’d have to take down a load of plasterboard and really fight with the screws that held the cladding to the oak. But in the end, they managed to cut the insulation and plasterboard in a nice straight line along some temporary battens put up temporarily alongside the cladding, and the oak was drilled out with a minimum of destruction. Very impressive. We now have to hang fire until Neil can manufacture the new cladding and get it to site. This stuff will be slightly thicker so it meets in the middle thereby covering up the central steel beam.

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… and we can finally breathe again

 

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makings of a really nice bird house from the old oak beams

The sun is swinging around towards the front of the house during the day, and it belts in through the front bay in the afternoons making all sorts of lovely shadows and lines.

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The bathrooms are getting tiled and painted, and the bedrooms are getting their dressing of trim in the skirting and wardrobes.

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Next week will see the groundworkers returning. They’ll start on the patio around the back, and they’ll swing up to the side of the house before they hit the front. Then it’s the all-important bridges. Tony the structural engineer is putting the finishing touches on the design before issuing instructions to Tim and his team. The goal at the moment is to devote resources to the interior as much as possible and leave the drive until last.

Tim had the club tiles moved up another rung this week. It’s a tiny little detail, and it took a lot of effort to move everything up just one course, but we’re very grateful and it looks great–thanks, Tim!

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front of the house
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back of the house in the sun

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We finished the week with a trip to Rye to visit Nick and see how the painting is coming on. He’s so accommodating and patient with our numpty questions, making us cups of tea, even talking about Gillian about her GCSE final piece and taking us for a tour of Rye Creative. It’s lovely to see the painting again and to have a little bit of input into the work. Gillian and Matt joined us, and after a lovely lunch at The Globe, we spent the afternoon wandering around Rye Harbour, dodging waves, looking for jellies and doing a spot of geocaching. The weather closed in near the end, and it was great to finally see Rye in a bit of sun for a while as in all the previous times I’ve been down there, I’ve been treated to a bit of horizontal rain and lashing gales.

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creating some new ideas
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tools of the trade
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big beach
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how do you work this thing again?

 

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Rye wall

Week 37

Underfloor heating and concrete screed went down on the ground floor this week. There wasn’t much going on up on the roof this week, so James kindly moved the timelapse camera to a better spot.

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underfloor heating set onto the Celotex

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it’s 3 degrees and these guys are in short sleeves

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loaded by wheelbarrow
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lines of scaffold, oak and insulation
The guys have worked really hard to get the building closed up for Christmas. Closing up the site over the break gives us a chance to stand in the building and visualise the space so we can make good decisions about socket placement and future furniture. The goal is to make as many decisions as possible while the site is shut so we don’t hold things up come January.

We didn’t find any creatures when we came by, but I don’t think we were the first in after the concrete was laid.

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critter prints in torchlight
https://youtu.be/V8VaReaJUZU

Week 31

2016.11.11 - 1.jpgMid-November and it’s getting really really cold. The rental house’s main valve to the ground floor radiators decided to give up the ghost this week just to make things interesting. Not quite a frost on the inside of the windows state of affairs, but it’s certainly cold underfoot when making that first cup of tea in the morning. But this is NOTHING compared to early dark-o’clock onsite.

Walking back from the station on Monday, we decided to pop in for a look at progress and found James and Terry accumulating questions in preparation for Dave’s visit on Thursday. Much scratching of heads ensued over the valley detail at the front and considering the fallout of whether we wanted a sloping ceiling in the front bedroom. The valley is covered with lead (remember climbing on the old roof of St Annes #1 armed with a broom and a jetwash to de-leaf the flat section of roof over the tower??), but the section is long and flat lead covering a space of more than 5′ tends to shrink.

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rogue beam

Much to everyone’s relief, Dave came down to site on Thursday as part of his new and improved double-time for this job, and he and Terry figured out a way to ditch the long beam, sort out the lead, and start designing a flat ceiling for more storage in the front bedroom. After these tweaks, it’s full steam ahead with the roof.

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Josh, hasn’t James told you it’s -5C out there?
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Josh and his fan club

Terry and Josh are putting up timbers for the battens to be attached next week. I can’t believe Josh is still in his shorts!! But I really like the combo of wooly hat on and legs out. They’ve been spending most of their time hand-cutting truss parts for the non-standard 50-degree angle roof and creating supports for the fiddly dormers. The game plan is to finish most of the dormers before James gets the more fun job of fitting the oak facias and stained soffits in their wake. Terry says the building will look transformed with these bits on. We’ll wait and see next week.

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dormer corner
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kids’ bathroom window dormer

One of the details that we’ve signed up for is the kick out on the foot of the roof. It’s a little flare right at the end and kind of a Blair Imrie/Frank Chown style point.

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kick

Nice to see Mick, Johnny and Tom back to lay bricks that will live above the soffit. It will only take them a couple of days into next week to finish off. The wet mortar sits all around the kick boards. We’ve still got a pillar to build around the back, so maybe they’ll be back to do that when the garage roof is ready to go on.

We’ve had a choice of resins to use for the brick slip panels in the oak frame. The warranty company wanted us to use this stuff instead of mortar to fix the bricks to the boards and also to point them up. The idea is to limit the possibility water ingress. A sensible solution and there is all of one singular company in the whole of the UK that does this kind of thing –just a little bit niche. We’re going with ‘natural’ instead of ‘buff’ or ‘chalk’. It’s not bad and looks the real deal.

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these don’t quite match…
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… but this one is better

I haven’t had the chance to bother James with my usual million onsite visits this week because most of work and the fact our house-time has been taken up with kitchens, tiles, stairs, wood floors, doors, sanitary ware and electricals. We’re also debating about whether to put sliding doors between the kitchen and family room. The main thing is that the normal double doors in the spec eat up a bunch of space when they get opened, so it limits the size of furniture for the room. I’ve started cutting scaled bits of paper to ‘furnish’ the room and test stuff out. Sketchup is great but it doesn’t give anyone else a chance to fiddle, so we’re going old-school. I’m sure there will be many evenings and much wine required to get this just right.

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which purple bit of paper makes the best fit?
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the door opening in question

One day soon we’ll get around to thinking about landscaping. The hardest part of the plot to figure out is the bit on the north side of the house under the beech tree. We sadly cut down the cherry tree that we planted with such great hopes in 2000, so now there’s not much between us and next door except air. We’ll want to have something against the fence and preferably rising above it for privacy and to emphasise our house. There’s not much light or much water in the space which makes planting anything you want to keep alive problematic. Paving? Water feature? I’ve got to do some reading on suitable plants…. Allison, got any ideas?

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garden challenge

 

 

 

Week 30

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Black Pond

We’re really lucky to live here.

The roof continues to grow, ungrow and regrow. Dave and Terry spent some time last week discussing the design of the dormers, and as a result the first one they built had to be rebuilt. But Terry, James and Josh worked hard despite the drop in temperature and by the end of the week, they were all there despite the rain.

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truss forest
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sketch and trusses cut into the structural oak
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hand built trusses
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gratuitously nice shot of frame
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roof, scaffold and row of dormers
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up close and personal with a dormer

Part of the unbuilding included a set of trusses above the front bedroom. They were originally Palladian trusses, but this didn’t allow for storage. A little scratching of chins all round and we decided to switch to a cut truss. They arrived this week.

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loving the storage option
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sunset through the roof
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complicated cuts

The solid oak subframes arrived onsite–hooray! They have one coat of oil, and the next will be applied in situ. James and the guys had to carry each one from the road into the dry by hand. There are 72. I can’t move ONE they’re so heavy. How they did it I’ve got no idea. There are three piles in the garage and two in the kitchen, and there they’ll wait until the lid is on the house.

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shrooms on the way home

 

Week 22

First off, here are a bunch of stills of animal life onsite:

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This week has been interesting in terms of staff changeover when lots of things are going on all at once. Welcome to Paul who is looking after the site while James is on holiday after taking over from Nic (phew).

The biggest event was the arrival of concrete plank flooring for the first floor on Thursday. Paul had his work cut out in organising minimal parking at the top of road so the crane and lorry loads of planks could make the turn, and kept his team at either end of the lane while the planks were offloaded. We’ve already had one angry neighbour on the phone concerned about access and the possibility of needing an ambulance should the need arise (?). When these things happen, it does make me wonder rather why on god’s green earth, when we’re the residents who have been here the longest of any of the 12 houses down the lane bar one, we’re investing our future in an area that is becoming increasingly less and less tolerant. Does civility have to be the price we pay to live here? I hope not, and I remain firm in trying to rise above the pettiness and try to see the good in people even when they’re struggling and perhaps at their worst. But the the guys did a fantastic job, the road wasn’t blocked, and only the bus from one of the local private schools opted not to travel the extra distance to the end of the road. So all in all, a success!

Dulux was back from the initial demolition, doing his best to fend off potential parkers from the top of lane, and he was chuffed to see how the build was coming on. Hopefully we’ll see him again soon.

But before that, the last minute adjustments to the steels were put in place on Wednesday. The last minute adjustments quickly turned into a last minute replacement of every piece, but it was finished by the end of the day. The bricks team couldn’t be onsite with this much action, so it was a good time for them to take a day doing another job and the scaffold team raised the level of the boards while the steels-crane swung over their heads.

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crane positioning a steel over the living room on Wednesday
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beauty in scaffolding

The weather went from oppressive and overcast in the morning to weirdly-oppressive and gloriously sunny in the afternoon on Wednesday.

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raised scaffold all ready for first floor planks

 

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second crane in a week, this one for planks on Thursday
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and here’s a plank

The team worked seamlessly with one guy on the truck sorting the lifting chains and two guys on the roof putting the planks in place.

 

Week 13

Friday

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steamy lane

Last year it was 37 C and people were convinced global warming was to blame. This year it’s 17 C with torrential rain and people are convinced global warming is to blame. Makes it tricky for laying bricks, but the guys are cracking on.

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back door

The walls of the house will be filled with this insulation. It’s foil backed and gets slotted in between the brick layers. Cozy!

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insulation tower

The site has been so soggy that they’ve built a raft out of pallets for the brickies to stand on while they build. I think it’s a nice feature that we should consider in the landscaping….

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the whole site from the front

The 6mm raked joints take a bit longer to build, but they look lovely in the sun. The bricks look more irregular than we thought which is exactly the style we’re after. The original-many-moons-ago spec called for reclaimed bricks, but they’re bonkers expensive and sized with imperial measurements! Ours were always a compromise, but it’s been a good one. I hope we make as good a decision with the roof tiles. The rainwater notches look great–can’t wait to see the plinth detail bring it to life.

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the whole site from the back

Thursday

Site meeting about 2:00 with Nic, Ben and Justin in our used-to-be-garage which actually makes a nice meeting room. Ben and I met Trevor the M&E guru. We sited boilers, gas spurs and foul drains and discussed the merits of separate manifolds for underfloor heating and towel rails. All good stuff. I’ve got some homework to do this weekend in making some final decisions before the floors are laid and the pipes are literally set in concrete (or below it anyway).

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where would YOU site the gas meter?

But my main homework is to sort the fireplace so we can tell the masons how big to build the hearth. I’m late and it’s not good!

 

Wednesday

Tuesday

Monday

Lucky 13–now that the awful weather has changed for 30 seconds, we’re seeing progress. The bricklayers have arrived!

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vertical!
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artsy stacks

The brickies will run the outer walls all the way around the building, then Lee and the ground-guys will lay the DPC. Clearly the DPC is VERY important given the events of last week. Then, I gather it’s all systems go for some serious vertical progress.

In the meantime, Grandma’s yellow rose is still hanging in there, and we’ve got another guest tonight.

Week 11

Friday

Soak-away is under the bricks. It’s a little damp around the edges. The guys have split the bricks front and back and have forklifted the back ones around the lane.

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After hours, there are loads of animals that visit the site.

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Thursday

One soak-away dug and dusted…

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Wednesday

The bricks arrived!

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The weather hasn’t been great. But Lee is a pro scout so at least he and the team are working in the mostly dry.

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new uses for a DPC

Tuesday

Monday

 

Week 10

Friday

Wandering back from the house over the train bridge, Gareth spotted a lock on the railing. It’s just as atmospheric as the Pont des Arts…. apart from the dog poo.

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will this be the first of many?
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from the back door through to the lamp-post
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Game of Stones

The guys are finishing off the edges which requires a lot of cutting and mucking in. They’ll be doing this into next week too. Then the edges will be filled in with some of the earth that’s piled up in the back by the current garage. Apparently the brick layers will like their work areas level with no big dips to fall into or step over, and they arrive next week. The bricks are delivered Wednesday, and that will be a big day logistically for a few reasons. We’ve decided to dig the soak-away in the back garden rather than plumb it through the house. This is for the rainwater runoff from the back of the house and the original plan–it’s not going to be too big, only 3m cubed, but it’s landlocked on the other other side of the house. The alternative was to run it under the house and into the ditch, but we’d need a permit and some other permissions for that option as well as an £87 fee to the Council for the change. To get that all dug and sorted in the same week that the bricks arrive is a good puzzle for Nic. He’s thinking about forklift to ferry the bricks around the neighbours to the back of the garden. It’s going to be fiddly!

The garage is a total rock solid bomb shelter. It’s got an unbelievable amount of concrete in there, all because of next door’s conifers. An engineering marvel!  The contractor has recommended a concrete floor rather than a thin screed to avoid cracks. I’m not sure when the pour is scheduled, but there is a LOT of steel in there and it’s all ready to go.

Apparently all clients at this stage worry that their house is too small. Lee reckons that sticking a sofa on the blocks will show how big it is and will alleviate all concerns. It’s jolly big enough–we have to remember that our main constraint is budget, so we were never going to go all gargantuan, and it’s about the same size as the previous house. The flip side of a normal, non-huge house is that the garden remains an ok size.

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We’re about to choose the hanging tiles. And of course we’re still dithering on the mortar colour.

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hanging tile shortlist

Thursday

Crane Day!

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morning

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early afternoon

Wednesday

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tomorrow’s project arrived

Tuesday

The walk over was very murky tonight. Thunder booming softly from far away.

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looking north, up the line

Today ten tons of hardcore arrived and it was spread out around the garage. More will be dropped on the earth before the beams go down. Lee and the guys added more concrete and reinforcements to the garage and set up the foul drains.

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behold the kitchen drain
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WC drain

The test panel is drying out. Now we get to choose tiles! Which is your favourite?

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which goes best?

Looking forward to concrete beams for the ground floor arriving tomorrow with any luck, and crane to lay it all on Thursday.

Monday

Week double-digits. Coming out of the ground bit by bit.