Week 8

Friday

Hooray!

IMG_1869.jpg
The Leatherhead Cemex plant is back up and running

Concrete has been a real headache. Lee was anxious to get back on site today and make some real progress to finish the job. So close!…only one more trench to dig out. Having a silo onsite would have been the alternative, but the guys thought that since the concrete depot is only a couple miles down the road that it would be easy to have pours on a as-needed basis. But with the extra depth of trenches that the warranty company wanted alongside the vagaries of supply and plant operation, it’s been a hassle. As lovely and accommodating as Lee and his crew have been, Nic will be glad to see the us out of the ground.

They’ll leave the garage trenches for access until the brick layers are almost finished.

IMG_1871.jpg
tight squeeze backing up down the lane
IMG_1880.jpg
the lift works on a remote

There are two types of bricks in the groundworks: the concrete blocks and the reds. The blocks are laid first, then the reds are used to achieve the right levels. The level of the ground floor is the same as the street although it looks deceivingly high at the moment. The reds are used instead of the blocks because they’re easier to cut and don’t fall to bits. There is a pile of sand behind the bricks too.

IMG_1881.jpg
stylish boots worn for the first time
IMG_1882.jpg
#DAB?!

IMG_1883.jpg

 

Thursday

They found a second well! It’s about 2.5 metres deep and full of water! Can’t believe it. We’d never known of it until they were mucking away the big pile of earth and the digger took a huge chunk out of it. It must have been under the grass…. Bonkers!!

IMG_1859.jpg
the second well!
IMG_1862.jpg
…. near the hut alongside the boundary fence
Screen Shot 2016-05-26 at 15.31.19.png
old house v new house:no second well

The concrete deliveries have dried up today, so Lee and his gang can go home and sit in the sun. This is not a good thing, and even Lee didn’t want to leave. But the deliveries are few and far between despite having been booked for weeks. Apparently the Leatherhead Cemex site is shut, and the last few loads have come from Crawley. We’re a relatively small job, so if every builder in the area needing concrete is using the Crawley depot, they’ll decide to deliver to the big jobs first, and we’re just tiny fish in this pond.

There are only a couple more deep trenches out the front to go.

IMG_1849.JPG.jpg
quiet afternoon on site
IMG_1850.jpg
family room
IMG_1856.jpg
couldn’t resist
IMG_1854.jpg
Ben and Nic discussing the finer detail of concrete deliveries–or lack of them
IMG_1855.jpg
the mortar has dried out and changed colour

The test panel is looking better in colour. It’s incredible how much the mortar colour has changed and lightened up. We’ve decided not to go with the current bucket handle joint profile and have recessed or raked instead. Not enormously interesting as a detail, but it will make the bricks stand out more which is nice because in using engineered bricks rather than reclaimed, we’re losing the variation.

IMG_1858.jpg
testing sand colours

These two are West Ho and Bletchworth (I think!). We’re seeing if the mortar could be lighter (do we need to?), and if it could contain more aggregate. Here, it’s drying out in a high tech test environment so we can look at the colour properly.

Watch for an overambitious concrete delivery at about 0:23 below. The shuttering gave way and the guys had a heart attack. They managed to cut the pour and save the day before the whole thing went south. We’ve got a REALLY stable footing at the side of the family room!

Wednesday

Tuesday

Still digging.

FullSizeRender-3.jpg
deep trenches take a while

Sometimes when I come round the corner and see how lovely the lane is, or see the neighbour taking a picture of a bird’s nest in some random place, I’m reminded that we’re so incredibly lucky to be building this house in this spot. This morning it was simply the steam coming off the road in the early morning sun that caught my eye. Mind you, the guys had been there long enough to be eating their toast before kicking off at 8:00 on the dot, that they could have appreciated it too, but they’re focussed on getting the job done and getting on outta here rather than waxing lyrical about steamy roads.

FullSizeRender-2.jpg
steamy lane

Week 6

Thursday

More digging, more cement, and more digging.

At least it’s warmer now, and the guys can dig longer trenches without concern that they’ll cave in while they’re waiting for the cement to arrive.

One interesting thing is that the test bricks have arrived. These will be made into a panel for inspection. We’ll be checking that they look right, the pointing is good, and the mortar mix matches everything.

FullSizeRender.jpg
new “old” bricks

The old post that used to stand on top of the turret roof on the tower is now propped up against the loo. It’s made of wood with a lead sheath round it. I’ll ask them to keep it and we can put it in the garden somewhere.

IMG_1434.jpg
post, loo, and barrow

Wednesday

Tuesday

Oh my word, did it sling it this morning or what? It’s been summer showers off and on all day. And I mean ON or nothing. So the place is looking more Somme-like this week. I’ll bet the pump has been in action. Tony the structural engineer and Tom of building control have both been down to site, and everything is going to plan.

Big events include filling the well with a “lean mix”, quotes are for us newbies: this is a mix of less concrete and more sand so it can be chipped out if needs be at any future point. But our paddling pool days are well and truly over; we now have no more well. I don’t feel extremely good about this–the well was one of the quirky features of the house that we made the best of and enjoyed. By getting rid of things like this, are we making this place more generic? I hope we are improving the site and keeping somewhat true to Alice Grey’s original plan by keeping the design functional and honest and by not going all KT22-glam. I can’t see that we’ll be housing the poor of Lambeth any time soon, but the house will at least keep the heat in. Maybe losing the well isn’t that big a compromise for a little modernity and thermal efficiency.

IMG_1400.jpg
that there is a lot of concrete
IMG_1405.jpg
bye bye well

The guys have dug, shuttered, braced and filled the rear bay too.

IMG_1396.jpg
lining up the concrete
IMG_1397.jpg
is this as exciting for you as it is to me?
IMG_1410.jpg
Rear bay foundations. This will be an oak frame with a bunch of expensive windows in a few months
IMG_1408.jpg
the tidy site and onlooker
IMG_1411.jpg
bits of well, and well, other bits
IMG_1412.jpg
murky evening walk back
IMG_1416.jpg
getting to like this ritual

Monday

A little more shuttering and a little more concrete by the weekend.

IMG_1390.JPG.jpeg
all calm on site

 

 

Week 5

Friday

Today has been about waiting for the building control inspection and the concrete, and fingers were crossed for most of the day that they would arrive in that order.

The sides of the trenches were temporarily shuttered with big sheets of ply. The first steel reinforcements went in just fine: Jamie dropped them in using the digger and Lee coordinated. The grids have little plastic feet on them so they sit nicely in the trench.

IMG_1378 (1).jpg
the first steel footing

The footings will be about 800 mm of concrete then a couple or so courses of blocks, then bricks. The guys talk about concrete arriving in cubic metre loads.

I met Poppy the security system too.

FullSizeRender.jpg

Thursday

We had a peep down the well today, and the guys are amazed at how clear the water is. Back in the day, we used to fill the paddling pool up with the well-water using Chas’ irrigation pump. All the neighbourhood kids would come round and it’s a drag that we are no longer off metering. Apparently all new houses require a water meter.  But the swimming pool was awesome, if cold!

IMG_1340 (1).jpg
down the well

The well water wasn’t the only thing filled with water though….

IMG_1341 (1).jpg
where’s that pump?

The water table is pretty high where we are! Luckily, Nic has a pump just like ours and he’s drying it out before the building control guys come round to have a look. It needs inspecting before concrete is poured.

IMG_1348 (1).jpg
steel footings being discussed by Jamie and Lee
IMG_1350 (1).jpg
the “kitchen” in our bike store

Ben brought his drone down and he got a lovely shot.

IMG_1351.jpg
Ben and his DJI
DJI00155 - Copy.JPG
that’s a whole lot of nuthin
DJI00156.JPG
nerd and Nic

Tuesday

IMG_1339.jpg
Macrame with steels

The steel reinforcements arrived onsite. They’re single lengths and need to be formed into the shape of the foundation channels. The guys have had a little bonfire today while waiting for the steel, and they intend to start digging tomorrow.

Week 4

Friday

On site, the guys have been waiting for the steel reinforcements before digging. So they’ve tidied and sorted things like the water and electricity supply, the shrubbery, and making cozy the tea-hut/garage in the meantime.

IMG_1323.jpg
The well is pretty close to the foundations
IMG_1321.jpg
Tonka Toy Car Park

I’m leaving out all the paperworky-type drama like negotiating with the contractor to get into a contract, dealing with the warranty company (Dave is just about still smiling), making regular minor structural engineering amendments, hiring additional engineers surrounding the oak and the roof, and choosing a kitchen supplier. I haven’t even chosen the fun stuff yet! And I have no idea what the letting schedule is going to be like and where we’re going to put all the “stuff” onsite. It really is a full time job, and we’re grateful to Ben to coordinating it all. The whole team is working together to make this house happen, and Tim assures us the Christmas lights will be on this year. But while it seems all sweetness and unicorns now, our first valuation is due to happen next week…..

Wednesday

Met Lee today, he’s the main ground work guy. Lovely chap and very patient! He said there is quite often a lag when trades handover.

IMG_1320.jpg
baby digger and what Gareth calls a skip on wheels

We’re waiting around for the steel reinforcements for the foundations. It makes little sense to dig out the foundations only to have it rain and them to cave in over the bank holiday weekend. This wait is putting the plan back a week. The demo guys took a little longer than expected and the guys in the office won’t be happy to hear that nothing is happening this week except for some burning of the shrubbery.

Tuesday

We can see where the house is going to live! Very exciting.

Today was all about theodolites, stake and paint. The guys marked out Dave’s grid on the fences and from stakes set into the ground. The walls are outlined in blue paint. It’s fantastic to wander around with the ground floor GA drawings and look at the markers to figure out where you are. Just like Battleship.

IMG_1300.JPG.jpg
the back of the “house”

Screen Shot 2016-04-26 at 22.27.40.png

IMG_1301.jpg
stakes
IMG_1304.jpg
standing at the front door looking through the two gable ends
IMG_1306.jpg
garage
IMG_1307.jpg
looks plenty big enough from here
IMG_1310.jpg
knock knock
IMG_1311.jpg
the fences are full of these markers
IMG_1318.jpg
the well is just outside the walls, and the cordyline is under the stairs

It looks a LONG way back from the road. We realised that the ditch gives a false sense of space, since we’ll have to restore it and leave just the two bridges.

Dave came to site yesterday and said that the tolerances of the layout are within 20mm.  20mm?!! That’s bonkers. GPS will locate within a metre or so, but apparently it only took an hour to set out the whole thing. Pretty dang impressive.

Monday

Didn’t take any photos today, but it’s the first day of our new site manager, Nic, so welcome aboard.  They were due to set out the plot today which is exciting, but not much discernible change.