Week 9

Friday

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taken from the fireplace in the living room
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taken from the south west corner of the house
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looking all across the back of the house

This test panel of bricks is a complicated affair:

  • the dry mortar is bucket handle joint with a normal mix of lime, cement and sand as per the specification
  • two courses above that is the West O sand mix with a slight recessed or raked mortar joint
  • the top three courses above that is the Betchworth sand mix with a 5- 6 mm recessed joint.

As the top courses dry, they’ll end up lighter than the bottom half of the panel. You may remember that last week, we were concerned it was too dark so we got in a couple of different sands. One of them has more aggregate in as well. We like the deeper recess, but we’ll have to wait until the panel dries to make a decision on the mortar.

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test panel Mark II

We’re also now reconsidering the brick. I know this is extremely poor timing, but it’s such an enormous part of the project we want to be sure to get it right. So off I went taking Toothless for a massive journey into deepest Sussex to check out the bricks below. Ours is the furthest to the right. We quite like the Tumbled Multi, but at some point we’ve got to adhere to the conservative system that is what we like vs what we have to spend! A project for the weekend is to reassure ourselves that this is the right brick for the right price.

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Thursday

Wednesday

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the theme for the day

The brick layers have been in and have laid up to the reds in the living room. They put lintels across gaps where the pipework will exit the building.  Check out the red laser sight on the tripod in the middle of the room.

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Lee and his crew will dig the last trench tomorrow; 8+ square metres of concrete arrives around 2:00 pm. Next week it’s laying the ground floor and pouring the garage floor. The crane is scheduled to spend the day with us on Tuesday, and Nic will have to post around a note to the 11 neighbours saying that the lane will be blocked for most of the morning. That is,…. if the brick layers have a dry enough time of it to lay on the foundations. The crane will lift the huge T sections onto the reds, then the blocks will fit in between. The final bit for Lee is to set these blocks into a loose concrete muck which is poured on top. I don’t know if he’s responsible for the DPC membrane, or if it’s another crowd.

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taken at the end of the day
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where did the foundations go?  Ahh.. under all that mud
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external (left) and internal (right with reds) walls
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olde worlde kit

Apparently one of the bricklayers kept hitting this exact spot and getting all religious about it. At volume. It’s pretty deep!

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Midway between ankle and knee deep
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sinking Dizzy
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there must be a witty caption about this but I’m struggling
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artsy muddy wheel
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some of the drivers need to watch the bend at the top of the lane

One of those nice shots of the lane; this one with the new blossom getting shot off the tree by torrential rain onto the tarmac.

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And on the way back, randomly in front of the temporary digs….

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bye

In the meantime, we’re looking at the oak subframe in detail.

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rear gable
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front gable

Check out the meerkat next door (1:28)….

Tuesday

Lovely day if you’re a duck. Here’s driving to the site….

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Monday

It’s a lovely bank holiday today with stormy winds out of the East and torrential rain forecast for tomorrow morning:

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Thankfully, we spent some of the weekend making a nice little shelter for the camera. So fingers crossed, there won’t be any more water accumulating in the housing and creating a foggy picture, and we’ll have lovely clear timelapses going forward.

Lots of other bits of the weekend were spent reading contracts, checking out local completed house projects like ours and investigating Arts and Crafts style points (including the bio of local architect transplanted from Scotland, George Blair Imrie who designed the Wisley labs–a long favourite of ours).

It’s meant to be a busy day onsite tomorrow with the brickies arriving first thing. Hope they bring their flippers and snorkels.

Week 7

Friday

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finally.. although Nic’s hut is very nice and they’ve done wonderful things with the garage/canteen

The percolation test is carrying on: 1 hr 55 minutes to drop sufficiently. That’s a blindingly fast rate of 1mm every 50 seconds or so. The average speed of a snail (Cornu aspersum) is 1.3 mm/s, and this is 0.2, or 6.5 times slower. The literature suggests a time of 24 seconds. Ha! Looks like we gotta kick the bejeezus out of Option B.

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fun with percolation
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OK, that’s probably enough of the percolation test

The guys have dug out masses from the deep trenches and have built up quite a Col de St Anne’s in the front. Rain is forecast, but I hope it’s not massively wet when the muckaway truck comes on Monday or they’ll need a few more trips to get rid of it. Not much more digging to go; just a couple of the garage walls.

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deep footings around family room and back of garage

The timelapse camera got some water in, so I’m missing a few days. I’ve got footage, but they’re not worth posting. The videos start off ok first thing, but as the unit heats up in the day, the water steams up, it stays in the housing and obscures the lens with fog. Not the best, but going forward we’ll squish one of those little silica packs in between the camera and the housing and we’ll see if that de-mists the whole contraption.

Thursday

Screen Shot 2016-05-19 at 21.36.54.pngA two-droppper is NOT good when digging three metre deep foundations, and it really slung it last night. In fact, the guys dug out a deep section and shuttered it all up yesterday–all tickety-boo. But when they lifted the shuttering this morning to drop in the steels and pour concrete, the whole thing folded. Nic was unimpressed, and I can’t imagine Lee and his team were thrilled. After checking with Justin, the plan became digging at 45 degrees, shuttering, then backfilling.

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a 45 degree trench before dropping the shuttering in

It’s a real juggling act of mucking away the spoil in time for the concrete lorry to arrive and wedge itself in close to the trench. Nic has had one muckaway truck come when the concrete guys were pouring, and the driver was not happy because he had to wait around. But apart from that one time, Nic’s got it dialled and the system runs like clockwork.

The other fun bit today was thinking about the soakaway. All the rainwater is to run to a central pit filled with rocks under the middle of the garden. Sometimes these are called French drains. It’s a very simple and effective way of getting water into the ground. But you might ask: how big should it be? Well, there is a calculation for that which takes the predicted rainfall over a given area (roof) multiplied by some constants which gives a rough idea of the soakaway’s required volume. A more advanced way of calculating the volume is to check the draining capacity of the soil. To do this test they dig a small pit, fill it with water, and time the fall millimetre by millimetre. This is a percolation test, and that’s what Nic and Justin are comparing notes about.

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percolation test

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If the percolation test warrants an unfeasibly large soakaway, we’ll consider running the rainwater out into the ditch. Next door does it, so it should be fine. But these decisions need to be made before the blockwork goes up which will limit access for diggers and machinery to the rear drive.

Sunday is supposed to be a big day for rain, but next week looks dry. The brickies arrive on Wednesday, so we’ll finally be going upwards!

The last thing to show you is the test panel of bricks.

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Ben and bricks
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brick closeup

We think we can improve the colour and texture of the mortar. It looks a little too dark and a little too smooth. This might be just a drying thing as it changes colour a lot as it sets. We’ll try the last 20 bricks next week with a mix of lighter sand and a little aggregate. I stole one of my bricks (how does THAT work?) and a chunk of mortar that Justin prized off the back of the panel, and I’ll have a wander to a couple of similar builds to compare the bricks and pointing. I hope I don’t get arrested wandering around Oxshott with a brick in my hand. One vaguely interesting thing is that we’re using engineered bricks, and the original specification was for reclaimed London Stock. These are about a pound a brick with about 30% wastage. No, thank you! And they’re olde worlde imperial measurements which don’t jive with our modern metric drawings. But a comparison would set my mind at ease to make sure we’re on the right track from a design point of view.
Things like contracts, structural oak design, roof design, procurement and budget calculations are all happening in the background, but I won’t go into detail here. This project is a Big Deal, but not a Grand Design in the Kevin McCloud sense–we’re into low drama and minimised risk…and sleeping at night!

Wednesday

Tuesday

More digging, more mucking away, more concrete. That’s about it. Nic has been sending photos during the day which is excellent — thanks Nic! These are the small footings; the garage footings on the east side are deeper because of next door’s conifers and also because the floor is cantilevered off the back foundations. The idea is that although these will take a while to dig and fill, the first blockwork course before the DPC can start on the west side sections.

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much drier today. can’t even see the water table
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a tiny little bit of water two metres down. incredible how variable it is around the site
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can’t count how many cement deliveries
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nice shiny concrete footings laid around the front gable

Week 5

Friday

Today has been about waiting for the building control inspection and the concrete, and fingers were crossed for most of the day that they would arrive in that order.

The sides of the trenches were temporarily shuttered with big sheets of ply. The first steel reinforcements went in just fine: Jamie dropped them in using the digger and Lee coordinated. The grids have little plastic feet on them so they sit nicely in the trench.

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the first steel footing

The footings will be about 800 mm of concrete then a couple or so courses of blocks, then bricks. The guys talk about concrete arriving in cubic metre loads.

I met Poppy the security system too.

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Thursday

We had a peep down the well today, and the guys are amazed at how clear the water is. Back in the day, we used to fill the paddling pool up with the well-water using Chas’ irrigation pump. All the neighbourhood kids would come round and it’s a drag that we are no longer off metering. Apparently all new houses require a water meter.  But the swimming pool was awesome, if cold!

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down the well

The well water wasn’t the only thing filled with water though….

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where’s that pump?

The water table is pretty high where we are! Luckily, Nic has a pump just like ours and he’s drying it out before the building control guys come round to have a look. It needs inspecting before concrete is poured.

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steel footings being discussed by Jamie and Lee
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the “kitchen” in our bike store

Ben brought his drone down and he got a lovely shot.

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Ben and his DJI
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that’s a whole lot of nuthin
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nerd and Nic

Tuesday

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Macrame with steels

The steel reinforcements arrived onsite. They’re single lengths and need to be formed into the shape of the foundation channels. The guys have had a little bonfire today while waiting for the steel, and they intend to start digging tomorrow.