Week 82

My last post turned into a bit of a rant, so with this one I’ll do a complete 180 and focus on the really good changes in the build.

One of my pieces of advice for anyone starting a project like this is to plan the kitchen and the fireplace first. There are soooo many decisions that need to be made from soooo many trades that it’s best to coordinate a single plan before anyone arrives onsite with their spanners. The kitchen is a no-brainer for planning; with half a bijillion kitchen shops on the high street it’s one of Those Fun Things to do with a huge project like this.

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chimney plan

But the fireplace has just as many trades involved if not more. We made the decision early on to have the face sit flush with the wall and the chimney sit proud of the house.

And we decided that the fuel would be gas. Neither of these stuck, and we now have a false chimney breast with a wood burning stove. Marvellous. The design process has taken literally months, and I have managed to piss off my whole team, including my darling husband, so much with indecision and general questions that we removed it from the build and made it be a client direct package. Again, marvellous, but at least I’ve now got just me to please with no deadlines apart from those I set myself. The next deadline is Christmas, three months since moving in, and even that looks dicey.

We wanted a grand statement, more like a piece of art than just a hole-in-the-wall modern fire. Clinton has always liked CorTen steel, so Steve from Bradley Stoves ,who is doing the installation, recommended a guy called Toby to fabricate the steel cladding. Toby is doing another steel cladding job for Steve, and he runs Arc Fab Sussex in Lewes. Toby’s specialties lie in Big Things like narrow boats, railings, and bridges. He is also a trained artist so likes doing “little” jobs like ours. This “small” piece of steel will be 3 mm thick, 2.6 m high and 2.1 wide with cuts, curves, and supports to house the stove and the TV. Anyway, it was a pleasure meeting him and seeing the site, and now we’ve welcomed Clive the draughtsman on board to measure up so we can have it made.

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the goal
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part of Toby’s narrow boat project at the yard

But I’m getting ahead of myself. The stove has sat forlorn, half-installed by Steve’s gang for months while I got my act together coordinating the cladding. The family and I did some final measurements to make sure we were set on the dimensions before Steve’s crowd came up to build out the final interior of the chimney breast.

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think twice, cut once
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first bit of the metal carcass
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more carcass
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the carcass is filled with rock wool
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the whole thing is covered in 50 mm fireproof board

As well as building the skeleton for the chimney breast and cladding it in fibreboar, the guys also brought up the lovely piece of 30 mm thick Autumn Brown granite that we chose in the summer, now cut to size and all ready to fit. And because it’s St Anne’s and nothing ever goes quite to plan, they gingerly lifted it out of the van, and it broke into two pieces in their hands. Back in the van it went. Of course, the yard they got it from doesn’t have another piece big enough, so I spent a couple of harried days racing round Surrey finding a replacement match. Luckily, I found one in Hazelemere, and I’m waiting on confirmation of the final dims before committing to a size in the order.

Next up is drafting the final dimensions for the steel, fabricating it, weathering it, and installing. Clive is the draughtsman and does the drawings for Toby, so he drove up early one morning to Measure. This is no small undertaking as he takes on board all the risk if the beast arrives onsite and doesn’t fit (actually, if this happens we’ll probably end up rebuilding the innards). He’s a lovely chap who used to be a blacksmith in nearby Bookham. He’s got more involved in the drawing side of things recently but he still keeps his hand in the Making Process by silversmithing. Not so great for his wife who doesn’t wear jewellery he says, but fabulous for his daughter. Anyway, lasers at the ready, and he’s gone away to draw plans and liaise with Toby. If Steve can give us an install date by the time it’s built, the whole thing should be done by Christmas with any luck!

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can you find Clive’s laser line?

Other things brewing are fitting out the study with its desk and cupboards. We’ve got Barry onboard, and he’s been very patient with us while we work out the finances. We’ve got a simple idea, and it’s just a matter of pressing the go button.

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Barry’s plan for the study ..
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.. is an improvement on this!

Nisi installed the CCTV cameras a couple of weeks ago. After the wire-debacle, we’ve got some natty little grey cameras in three places all linked up to a DVR in the data cabinet.

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eye spy

They’re IR too, so we can track foxes scuttling around at night as well as any miscreants lurking in the shadows.

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I’m watching you, Wazowski

house2017.11.04 - 44The garden has totally taken over in the three years we’ve been out. All those lovely plants I tended for all those years, and all that awful lawn that turned to moss and we cursed over, are all no more. I have only ever once hired a professional to help out with any garden, during one spring when I was vastly pregnant with one kid or other and couldn’t get near the ground much less have any stamina to actually do anything horticulturally useful. But Nicola’s plan required the A-Team of landscape gardeners, so we’ve invited Mark and his gang on board to do the job. A few months back I put out a request for recommendations on Facebook, and almost everyone I know wholeheartedly recommended Mark. So we’re lucky to have him on board with Max, Duncan, Sam, and sometimes Wes & others, and they’re really cracking right on.

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clearing the front of the house including the cherry we planted in 2001
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pile of stuff and protecting the drive

After clearing the site, they brought in 60 tonnes of soil in stages. Robbie the driver got to know the lane really well.

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Duncan laying the soil
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ready for planting
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we’re going to have to watch the street-side for people doing some creative driving
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cleared and ready for setting out

It’s not quite accurate to call the front a “knot garden” as it’s more like a few squares with some defined borders. We’re using steel edges to delineate the beds from the path, and the path will be laid in National Trust-esque Breedon Stone. This is a self-binding aggregate that’s more like a path and less like pea single.

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the plan for the not-knot front garden

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the beds line up with the windows

We originally wanted a standard plant like a bay or a holly in each box, all lit up with fancy spots. But since Nicola has drawn this up, I’ve discovered Anthony Paul Landscapes on Max’s recommendation, and he does some lovely things including a hydrangea set in clipped box. So we’ve decided to blatantly copy that instead. Fewer lights = less cash required = fabulous.

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those rainwater sumps are still too high

One of the reasons we did the whole build in the first place was to re-site the garage in to a more normal part of the house, i.e. the front, and have the sunniest spot as a patio, i.e. the back. It is so lovely to finally see it come to fruition as a space where we can hang out rather than use as a parking space to bake a car or two in the summer sun.

Type 1 scalpings were next, and lovely new soil to the beds. The manhole covers were changed to ones that will have Breedon in them so they’ll disappear more.

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taking shape
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lighting cables under the Type 1
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incoming Breendon on the truck

 

 

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the plan for the back garden
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the geotextile membrane goes down first
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the side garden is broken up for fun planting

Max laid the paving so quick that I missed taking photos of it. The yellow Tracpipe is the gas for the fire-pit. Now that we know how long to cut it, we’ve got to get the plumbers back to do the gas work. I’ll try to book them in at the same time to cut the pipe install the whole fire pit thing all at once–saves two call-out charges.

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wooden edging in the back, rather than steel to save some cash
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one day this will be a fence
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building the step
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the side border along the drawing room windows
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a lawn!
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so lucky with the weather today–shorts in NOVEMBER

Pointing and bed prep will finish next week, then we can concentrate on planting. I’m due to go with Mark to choose a paperbark maple as a feature tree, and Nicola had Himalayan birch, coral bark maples and fruit trees in the mix too. There’s also a big hedge to plant. There will be a lot going on in the coming months, and this will happen in dribs and drabs when Mark’s got some time. We’re in no rush, especially since we’re not allowed to walk on the new turf until the Spring!

Week 61

Clinton celebrated a penultimately significant birthday on the weekend by going back to school: blacksmithing school. He’s always happiest when he’s making and building and doing. So with some stout shoes and safety glasses, off he went to the Quinnells’ at Fire and Iron to get stuck in to Make Stuff.  The course was about blacksmithing technique but with an artist kind of vibe; the goal was to take home a few cool pieces at the end of the two days. With a little guidance from the instructors, he’s gone and made something quite amazing, unique and special. You’ll have to wait for the great unveiling in a future post, but I will hint that it’s for the house.

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Iron Man

The long-awaited visit from British Telecom to attach the house to the rest of the planet was scheduled for Monday. Matt the Engineer arrived promptly first thing to rig up the line. Jamie got stuck in to finish off the trench, and James and I deciphered where the electricians had cunningly hidden the location for the BT box (spoiler: in the garage). So Matt got busy connecting, and Jamie filled in the trench afterwards. Apparently there’s a dial tone and everything!

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we love a good trench

Other outdoor work included laying more paving slabs and turning on the outdoor lights.

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replacing a wobbly slab

Steve’s team came to install the wood burner in the middle of the week. Cue much amusement from the guys wanting to know when the fish will be delivered. Installation went off mostly without a hitch with a little drilling out of the brickwork for ducting and a little bricking up for a base that the thing sits upon. It’s a closed system, so we don’t need air bricks to the room, but there is a need to supply air to the appliance itself, and another need to vent out the chamber so it doesn’t overheat, especially since we’re sticking a great big TV above it (eventually). The extra size of the exterior brickwork plinth at the bottom made it a little challenging for the guys to connect the bottom duct since it was so long, so they had to come back the day after and finish the job. It looks great as it is but we’ll add to it in time: eventually the build-out sections will be built bigger so the TV is set back behind the stove. We’re going to develop this design with Steve now that this portion of the job is complete, but at least it’s safe at the moment and passes all its HETAS requirements for building control. It’s a complicated design, but Dave’s watching over it, and it will be awesome.

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Rais 900 all alone
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where it will live
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woodburner, mid-install
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temporary buildout and ready to go

The mechanical ventilation system failed it’s commission a couple of weeks ago, which was slightly scary. The pipes are all running in the void between the concrete first floor and the ground floor ceiling, and getting to them now would destroy a ton of decorating. The system runs to all the wet areas including the downstairs coats cupboard where all the electrical controls are housed. The problem was that there wasn’t enough suction on the longer runs to the other side of the house and to the kitchen, so it failed its installation tests. We have been waiting on tenterhooks seeing how the company would deal with this, and they came back this week to fix it. Their solution was to fit a second motor in the loft to give it enough oomph. So now we’ve got double-spiders up there, all labelled up nice and pretty, and it sucks like fury. Hooray!

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fancy MEV

You may have noticed in one of the photos above that the exterior light was ON! Yes, the lights are on at long last. Lewis was characteristically sanguine about showing me the gleaming little LEDs and lovely warm Edisons outside, but I am pretty sure he’s kinda proud of getting near the end, and I think I even caught a sly smile or two in there somewhere. It’s another threshold of making the house look like a home.

I’ll take you on a tour of some of the mostly-finished rooms….

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shoes-off policy upstairs now that the floor protection is up
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Gareth’s room
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Gregory’s room
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first floor hallway
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the glorious linen cupboard!
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Gillian’s room
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up close and personal with a newel post
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boys’ bathroom with burglar PIR in hallway
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master vanity needs shifting to the right 100 mm

It was all looking marvellous indeed! But then… the heavens opened. This time last year, you’ll remember that the storm drains on the local roads up the hill failed, and my neighbours got flooded out with the grounds guys altruistically running bricks to them to raise their furniture before the water got to their beds and sofas. Since then, much repair work has been done, and one neighbour was able to move back in just after Christmas; the other is due to move back in at the end of the summer.

This year it was our turn for drama.

The water was either down to the oak frame or the windows, and it was only in a few places. First we phoned Neil who has built a bijillion of oak frames in his career, and he was totally cool about it. Although he’s never seen anything like it, he offered some suggestions and kept a cool head. He was down onsite two days after we called, and he agreed to do some sealing around the edges as a failsafe. He came with Grant and an enormous ladder on the weekend to put the CT1 in some gaps and seal it up, so we won’t be seeing this sort of thing again. The next step is to talk to the window company about the seals around the windows, but that’s a little more complicated because there are so many materials (mastick, sealant, bronze frames) to contend with. Ben’s on it and we should come up with a solution to cover that side as well soon. This belt-and-braces approach should mean we’ve got an air and water tight arrangement, and this is important as we look forward to the all-important Air Test for the SAP calcs in a couple of weeks.

The brick guys returned to repair the damage we did to taking out the piers, and to fill the extra holes the in the bricks made by the electricians in their quest to find good spots for outdoor lights and power. They should finish up next week so they’re only here for a wee bit, but I didn’t get away lightly…. “Who was the last man to walk on the moon?”, asked Paul in the morning. With a completely blank mind, I said Charlie Duke whom I knew was an astronaut, but I also knew was the wrong answer. I’ve even read Andrew Smith’s Moon Dust, and I SHOULD know these things! When I came back onsite in the afternoon to drop off some thing or other, it was “What’s so significant about the River Roe in the States?” Galling, because I’m American, and I’m sure he picks these questions because of it. I will leave you to go and find the answers yourselves!

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chipping out the decimated brickwork
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redoing their own work

And James has got all comfortable in his man-cave in the kitchen.

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Week 54

The roofers came back to relocate the club tiles and the whole tile hanging face is almost there. There are six rows above the club tiles and six rows below, but it still seems a little low, so I think they’ll be back. house 2017.04.26 week 54 - 1.jpg

And I haven’t taken a photo of the front door for a while, so just to remember what it looks like, here’s an image out of the winter shadow an in the sun now that spring is here.

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Other parts of the exterior of the building are coming along too. The nice weather helps to make the site look good, and the guys are doing a great job of keeping everything tidy. And when they’re in the middle of a job, most of the bits and pieces are kept together and out of other trades’ ways. It’s amusing to see little empires of woodwork, electrical bits, decorating, and piping in different rooms.

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artsy wheelbarrows
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electrical detritus in the front porch
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panels are coming on

The roofers finished the scalloping on the back windows. They’ve only got the garage flat roof and the club tiles to go.

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sunny scalloping on the back of the house

The garage door arrived–hooray! The installers were super jolly and put the thing up in a day. There was a massive design moment at the beginning of the project when we had to decide if to make the door high and bespoke as it is, or to make it a standard size with a brick soldier course on top. The higher door keeps the top in line with the tops of the windows along the face, but it was the expensive option, and I hope that you agree that it makes sense to spend the extra cash on the extra height.

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door arrival
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door installed

The plumbing team has been quietly getting on with the boiler and fittings all without any fuss whatsoever. It’s funny to come to site, say good morning to Sid who’s mostly been doing this final bit, and for him to get right down to business with a fast-paced “Now, where do you want this exterior tap?” These guys don’t hang around! But you can see that the services are all ready to go in a happy configuration of geometry.

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boiler arrangement
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tap located on the garage wall

The Sparks have been working hard on the trunking while the other trades are busy in other rooms. They’d rather be cutting out holes for LED down-lights, but this needs doing as well, so now the cables are set in trunking within the coats cupboard. How we finish this area is up for grabs as it’s not plastered. But trunking and plaster don’t usually mix and the whole wall will be painted to seal in the dust, then boxed in to finish it off.

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trunking

The kitchen arrived at the appointed hour without fanfare; just a couple of guys who quietly discovered that there was no trolley packed in with the kitchen units. The only solution was to carry each unit by hand, so Artur simply slung them on his back and carried them in. It turned out that he was in charge of fitting the units and most of the appliances as well in the coming week.

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that’s the kitchen in there
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bit of rubble doesn’t get in the way
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before the kitchen arrives
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the contents of the truck land in the kitchen space
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appliances and more kitchen units

Eventually Artur fitted the whole thing single-handedly. I’ve never had a kitchen this nice and it’s a real luxury. Or hopefully it will be if we made the right decisions. I said to Dave onsite this week that when asked if I was excited about all this recent action that a very large part of me doesn’t want to look at it while it’s being installed in case I change my mind or don’t like some part of the design. But the other part of me is jumping up and down inside and really excited about running the family from this little area.

Some bits like the humungous drawers make it feel really usable and very real. I recall Auntie Eileen saying she really hoped that I’d make a good go of the kitchen when we finally got round to doing the house. That was a very kind thought and I hope she would approve of this incarnation.

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magic drawers
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three days of work and it’s almost all in — amazing

We knew that the overhang on the peninsula was going to be tight with regard to the big dining table in the room, but it’s only now that the units are in that we can line up a mock table to get a feel for the size. One of the things yet to do is site the pendant and LED spots over it. This isn’t easy and requires a fair degree of commitment on table location. We haven’t quite decided where the lights should be, but one thing is for sure: the overhang and the table together don’t provide enough space to get around comfortably, so the overhang will have to go. That means my two bar stools will go too.

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burlap mock table

Part of the ironmongery order arrived last week and was installed while we were away. It’s nice to go around and be surprised by the existence of doors. Sometimes it’s the boundaries that make the space feel like well-defined areas. One nice touch was a set of parliament hinges on the family room doubles.

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that’a nice hinge

The shower trays went in while we were away too. We wanted the master ensuite tray to be 100 mm bigger than the well was built for, and this was always going to be a problem with the underfloor heating. The idea was to chip out enough of the concrete floor to accommodate the tray while avoiding puncturing the heating tubing set in the concrete. This was a tricky job that James wasn’t too keen on doing. I wouldn’t be keen on it either; I recall the words “catastrophic” and “potential” and “failure” being used in discussions about this bit. But it was done, and done very well as usual, and the trays are all in sitting in their seals of silicon.

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shower tray

The decorators started with the Marble White in the bedrooms, and the skirting went in.

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white on white in Bed 05

The stairs arrived as well.

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newells
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bottom treads
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CNC’d area to fit treads…
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… and the bit that fits into it

Lots of decisions behind the scenes, and we’re not keeping up with the pace. The pressure is on and everyone can see the horizon now!

Week 50

Spring is springing on the way to site.

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While the weather improves and we’re thinking about trenches, services and meters, here are some pix of the outside of the house.

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roofers roofing
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ground guys digging
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back doors shining
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ready for downpipes
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more roofers roofing… on a Saturday!

The problem with glazing bar alignment across the two planes of windows in the front bay that we had back in Week 42 has been resolved. Thank you to the Bronze company that agreed that this couldn’t be left as it was. It’s funny: now that the bars align, you kind of don’t see them any more. Good design kind of disappears.

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Doors are on.

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welcome
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…and the side door we’ll probably use more

This isn’t a standard box house, it’s very complicated. It’s also been through three sets of architects, two contractors, and lots of TLC and tweaks along the way. Like Terry designing the kick to the garage roof off the cuff with no plans. Some of the details only make themselves known when things are being fitted, so it’s helpful (not sure Tim and James think so..?) to be able to take time out and be onsite more and more as we race towards the finish line.

Case in point is the downpipes. There is one in the front labelled clearly on the drawing, and it goes right up in the corner between the vertical tiles and the huge two-storey beam. Well, having a drainpipe alongside the oak is a dippy idea as it’s front and centre and visible to god and everybody. But it wan’t not obvious until it was right there. A puzzle and much discussion: we can’t ditch the pipe because a LOT of rain will be flowing down that little section of gully. Water from the valley section and three faces of roof will be chucked down here right next to wood. But it dangling there alongside the wood and block its view was equally lacking. The solution that Spencer suggested as to add a few strategically placed special plastic vertical tiles that you can fix downpipes to on the opposite side of the gutter section, about three feet out from the gable and down the pillar to the east. That way you get your flow, and it’s away from the wood. A super plan on the first floor, but still not great on ground floor, because each downpipe is cut into the plinth at the bottom which is a gorgeous detail, and there isn’t one built in the new spot. I’m sure James will work something out……

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looking up the beams and thinking about locating that downpipe

Architrave and mist coats are making the ground floor look more finished every day.

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kitchen and family room
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kitchen proper: the working area
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drawing room
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hallway looking north
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hallway looking south
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hallway looking up
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quirky hallway upstairs
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choosing colours again

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khaki mist 3 or patters clay 2?

And ironmongery….? Luckily we’ve found the mecca of hinges and handles, and it’s in Fleet. We have dithered for weeks about finding a match for the bronze windows, much to the annoyance of Tim who simply wants to get the doors ON ferchrissake, but nothing was doing the job. Actually, there is a company in the States that does the job if you want to spend about £1k per doorset. Have not yet won the lottery so clearly not an option. So we’re going for black to match the balusters and to be a little non-controversial. Graham is helping us, and he’s immensely patient with our wavering and our questions.

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more choice than most

With all the flooring being laid shortly, James helped us in choosing the exact locations for the ground lights in the hallway and master bedroom. These are meant to light up the oak in a subtle way, but as we’ve not chosen the fittings yet, James left a suitable gap where they’ll go and concreted in around them. He didn’t waste any time: we were there with sections of pipework in the afternoon, and before they’d packed up, the lights were were packed out.

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light spot

With deadlines about colours, hinges, ironmongery, garden slabs, light fittings, driveway colours, and fireplace design passing us by, tempers are getting short. We are all working towards the same goal, even though it’s challenging to stay positive and keep all our pointy fingers from taking aim. When things like the long-awaited gas meter are put back as the installer drives away because the job was labelled for the gas board’s subcontractor as a Swap instead of an Installation (it WAS a swap, just a swap for a missing meter, remember?), it gets a little frustrating.

But then you’ll get one of those awesome spring days where everything is fresh and blue, and we’re reminded that everyone on this job is on message about quality, the finished result is gorgeous, and it doesn’t seem so bad.  Good weather and more cake… that’ll fix it.

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lovely

Week 45

Early birds, these guys. On my way to meet the electrician at a lazy 7:30 am, I saw that they’d already had a delivery that was just departing down the lane.

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oak cladding in morning light

More oak arrived late yesterday via Neil and his Land Rover with trailer; it’s always a pleasure to have him onsite. These pieces will cover the steels in the master bedroom, a design compromise that sits a little uncomfortably only because for the rest of the house, the wood is structural, and this isn’t. But with Neil’s skill in fabricating, and Josh, Terry and James’ skill in installing, I doubt we’ll be able to tell any difference between the cladding and the real deal at all in years to come. It looks very fresh at the moment when put up next to the stuff that’s been up for six months. Neil clearly spent ages on the comprehensive installation manual for the guys too. I’m sure they’re grateful!

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instruction manual
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Terry’s not putting it up on the wonk, it’s the lens distorting the angles
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curved beam to match detail in the hallway

Meanwhile, work carries on around the rest of the house, and it’s crowded. Plasterers, roofers and electricians have been in all week, and I’ve been interviewing fireplace experts, interior designers and joiners.

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fitting plasterboard from the vaulted section

The best bit of the week was our topping out ceremony. We, well, Tim really, decided it would happen when the last ridge tile went on. Originating in Scandinavia, this is an event that usually happens on bigger projects and usually involves chasing out evil spirits with branches of evergreen plants, and blessing the building for its future occupants in some way. Rather than inviting a random druid priest around or sticking the odd sprig of fir tree up the top of the scaffolding, we tried to keep it simple.

Our solution was that we signed the final ridge tile.  We got out our white pen and scribbled as a family, then got Tim, Ben, James, Terry, Josh, and Spencer to sign as well. So Spencer carefully left the last space empty for us to fit on the very front of the house. Excellent! It was a two-part event with fizz and sausage rolls on the Thursday as Clinton couldn’t be there for the actual fitting on the Friday. Everyone from the roofers to the tackers were there. Matt, Gillian’s boyfriend even joined in. Clinton said a few words of thanks, we armed Tim with the camera for some family snaps, and then we tucked right in!

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Gemma setting up the buffet
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builders buffet
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it IS Oxshott after all
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thanks, guys…
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… from all of us
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underside of the ridge tile
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future residents
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Gemma and fake fizz

 

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we even had waiting service

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The A-Team: Ben, Jackson, Tim, Clive, Blake, Dave, Mike, Josh, Terry, James, and Spencer

So it seemed only fitting that after all these festivities and thank-yous that we actually got the signed tile on the roof.  The girls, Matt, and I spent a lovely sunny morning in Roofing School with Spencer (well, me watching them more than doing anything constructive).

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up on the scaffold

 

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Spencer prepares the area for the final tile
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Gemma lays the tile

Can’t say that our efforts contributed anything special, but it will be lovely to think that at least we had something tangible to do with the build as we look up at the front gable forevermore. The layers of cloaking look great, and the rest of the roof is just about there. Next week will involve Spencer doing a little tidying with other, lower, ridges, which leaves the scaffolding coming down Thursday or Friday!

 

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final tile in place
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cloaking closeup
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“How are we going to get the leaves off THAT, Mum?”
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can you spot the venting tiles?

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roofing signature

 

 

 

 

 

Week 44

 

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James and Spencer discussing the roof

The roof is almost finished. Spencer asked me if I was happy with the course of cloaking tiles that will sit between the oak gables below and the roof tiles above. He’s added a layer of Welsh slate secured underneath to prevent the roof from wobbling as the oak settles. They’ll be mortared in when they’re laid next week, and the gap between them and the roof tiles will be filled as well. The carefully installed leadwork finishes the job.

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junction of tiles, slate, cloaking, and lead
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cloaking mockup that will go up and up
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leadwork
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clothed and unclothed

The gutters went up later in the week. They’re powder coated aluminium which will last and last with any luck. Aluminium is made in longer lengths than cast iron which is great for the long runs without dormers–easier to make, easier to coat, and easier to install. Although the guy I spoke to who was working with long sections of it up on the scaffold late on Friday said it was very very cold as a material to handle. Yes, at 2C it would be. They’ve installed around all the fiddly dormers, and the downpipes will go in when the scaffolding is down. In the meantime, they attach giant bags to where the downpipes should be, so that water still collects and stays off the face of the building until the job is complete.

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dormers with burlap hats on
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long runs of guttering on the east side
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pieces cut to length and ready for fitting

 

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guttering installed just in time–this is slushy snow in standstill traffic…lovely!

It’s the middle of a bitter cold spell with snow off and on all week, but none of it sticking, so it’s just disgusting outside with no snow-joy. Phil the plasterer says that they need it to be 5 degrees and rising for plaster to set. Part of their job is to physically stand there and watch it set to even out imperfections, so this is taking rather a while, more like days than hours, it being all in cold and slo-mo.

There are ten individual 2.5 m tall panes of glass in the hallway at the front of the house. If we do decide to go with the fancy automated curtains we’ve got in mind, we’ll need holes drilled and wires for power setup through them. James had the unenviable task of drilling the structural oak as close as he could to the windows given the body of the drill. So faced with this tricky job of messing around with the expensive and carefully engineered oak, he simply bought a new drill bit for the job, lined it up, and with his typical levels of cool, just got on with it. It looks bizarre to see shavings of precious structural oak now adorning the surfaces of the lower beams. I’m glad I wasn’t there to watch.

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cable hole

The back of the house is looking more like a house. Terry is still up the top, round the sides, inside, outside, and up and down ladders all day long cutting bits to go just about everywhere. Meanwhile, Josh is in full voice doing the same. There is more than enough to keep both of them very busy and loads of disco tunes to keep them going.

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back of the house

We welcome Nicola on board this week. She’s the garden design expert and will draw up a plan for the front and the back. This is timely because I had the good fortune to meet James the landscape gardener and Andy with the driveway materials, both to discuss what’s happening outside. So a plan is where we want to start, especially with the hard landscaping and tree-planting as there is a certain level of commitment involved in those pieces, and that will come to fruition in the coming weeks. For once we’re doing something in the important-and-NOT-urgent-box, and not in our usual space of important-and-urgent.

Meanwhile, what colour of driveway would you like? The most cost-effective range is the 6mm aggregate which requires a 16mm base rather than the 10mm aggregate which requires a 22 mm base. Less material means less labour as well as less of the stuff in the first place which equates to less money (hopefully).

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10 mm is too big, 3 mm is to small, so 6 mm is just about right

Another visit to the forge to end the week to have a discussion with Tony about some very minor tweaks to the curlicues.

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look closely for snowflakes falling in Betchworth

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We had a good chat about his current job, how he started his career and what happened to allow him to start working in a place like this 27 years ago. I think he is enjoying working on our project as he seems to be a specialist in odd and interesting metalwork staircases. We’ll go back another time when the fire is on and he’s making our pieces.

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the anvil has seen many years of action
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Tony and Clinton discussing the ups and downs pattern

James is preparing to fill in the brick slip panels soon. He’s given one of them a start, but the specialist epoxy mortar we chose back in Week 31  needs a special gun for application rather than a trowel, so he’s waiting on its delivery before continuing. There is leadwork to fill in beforehand anyway. Meanwhile, Clive has been cutting bricks like there’s no tomorrow.

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Clive’s been cutting bricks and tiles

I hope the view through the building will always be this good. Maybe if it’s good now with bags of plaster, ladders, and light fittings hanging off the ceiling, it will be even better when it’s all tricked out with furniture when you come down to make a cup of tea in the morning.

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Week 42

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Roof tiles arrived this week. Spencer and his team used the tile-escalator, or Bumpa, to haul 10,000 tiles up to the roof. That is TEN THOUSAND. A totally bonkers number.

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We’re very happy with the colour. Although we didn’t use a huge mix of colours in the end, having gone for mostly Heritage, Michelmersch, they still look really mottled when they’re on, and that’s the look we were going for. The colour changes a lot in the light, and it will darken over time.

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frozen tiles
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they frost up on the north side of the house

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Josh with saw, not enjoying puzzle-piecing the insulation

Josh, Terry and James are cutting up bits of insulation to fit in the rafters. Not a super fun task, but they’re getting on with it bravely. In fact, it’s their absolutely least favourite thing to do in the whole build because they’ve got to get all dolled up in their anti-dust gear complete with masks and as much full-length coverage as possible to avoid fibres sneaking into clothes and itching all to hell. And we’ve got tons of the stuff. Some of the long sections will have rolls of insulation, which gives a small respite, and these will be installed after the plasterboard ceilings are put up so they don’t drop down through the gaps.

Once the solid insulation is installed, they tack up large bits of fancy tin-foil to make it even cosier.

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tin foil ceiling in back bedroom….
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… now covered in plasterboard later in the week

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A small issue percolated to the surface with lining up the glazing bars on the west and north faces in the front landing first floor bay. We’re still discussing how to deal with it. But the rest of the windows are going in nicely.

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We’ve got another issue with the glazing bars in the back of the house too, and this is more of a design thing. They don’t line up either. But is it a problem at all? Architects would probably recoil in horror and shout “Of course!”, but this is a one off house, right? It’s the crack in the pot in the great grand scheme of things. Making them line up would require masses of redesign from the bricks to the subframes and on to replacing windows and frames. Tim reckons that once it’s decorated and furnished we won’t notice it so much. He’s probably right. My plan is to plant the heck out of the garden so you see through the windows (obvious but important here) into awesomeness.

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is it a problem?

The kitemarks were such a bugbear at the beginning of the build with the warranty company insisting that they were visible ON EVERY PANE. There are 98 panes. That was clearly not the option we wanted, and after many flurries of emails, we got them printed discretely just behind the glazing bars, just like the window company does on all their other jobs (that probably don’t use our warranty company).

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the hallowed kitemark

It’s still below freezing but at least it’s sunny and as warm as it can be for the guys working on the back of the house.

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The view straight through the house is still pretty special.

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back to front
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through to back

It’s still been freezing every morning, so here’s a gratuitous picture of the frosty Common.

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Before Christmas we had the pleasure of meeting Nick Archer, an artist in Rye who we’re going to commission to create a work for us on this wall. He’s done amazing large scale works with colour which is his speciality, and lots of his pieces are bought by corporations with large lobbies that can fit them. We’ve fallen in love with a particular piece of his below. We’ve even moved the electrics in this room so you see the painting from the kitchen instead of a black screen of tech. The painting will bring the whole downstairs together.

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future home for a Nick Archer painting …
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… and Nick’s “Stranded” which is similar

As a testament to the cracking-on vibe that is occurring onsite, the roofers and a window guy are onsite on Saturday. This doesn’t happen very often. Spencer and his team are enjoying a little winter sun and practicing their catching skills. I’m told they’ll even be around on Sunday to load more  tiles up to the roof–no cutting or noise to annoy the neighbours, just generally getting on.

There were 20 guys onsite on Wednesday, a world record for St Anne’s!, and around 15 for the rest of days in the week. Lots of juggling with cars, gear, deliveries and tea.

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action stations

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there’s an X on every fifth course to show where extra nails have gone for building control

Inside is looking very different day by day with the addition of each window. We can start to set our minds to decorating this beast, and thinking of things like curtain returns and furniture.

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Some of the windows died en-route to their final destination which is sad considering all the love that goes into each one. But it must go with the territory and there’s only one dead soldier so far.

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The pipework to bathrooms in the first floor has been installed on the ground floor ceilings throughout, and it pops through the floor when needs be.

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pipes, windows, & electrics
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waterworks in the study ceiling

One cool thing in the underfloor heating is the sensor setup. Tracks in the screed were avoided to install a sensor unit that fits between the pipes and connects to a programmable unit on the wall. This unit controls a zone, and there are units dotted around the house. Will be neat to use!

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shower room sensor spot

Another M&E thing we’ve got is a mechanical extract that runs from a central hub to each wet area and the coats closet with all the electrics in it. This unit will raise the circulation in the house so we don’t get condensation and then mould; part of building regs and calcs on the size of the building…. (?)

There was a debate early on about how to cross the vaulted area with the MEV pipes to the shower-room on the west side of the building. At the time we talked about possible fixes such as boxing it in around the apex of the master bedroom ceiling, or adding a second extractor fan for just that bathroom, and all sorts of complicated ideas–none of which were particularly enticing. But in the end James got the guys to run the pipework over the entire ceiling between one roofline and the other. Pretty impressive!

The photo with the silver MEV pipework shows the underside of the roof having been tiled, and the right side still to finish. You can see the lovely blue sky through the Tyvek  and battens on the unfinished side and more blue sky all along the ridgeline.

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silver MEV pipework

The front of the house upstairs is pretty dramatic. James and the guys continue to put up extra Tyvek and insulation whenever they can to protect it. These are the most precious windows ever! And it’s great to know that they think so too.

There is still a teensy bit of floor to left screed still because the team had brought just slightly too little gear with them last weekend. They come up from the south coast to do the work and they have to do it when the site is not overrun with subcontractors. They must have been horrified to find they’d come up short. They’ll come back soon, and it will be good to be finished to cover those delicate pipes.

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landing looking west
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landing looking south through the master bedroom

The lone windows guy installed the side lights to the front door today. At least it’s a little warmer this morning on the north side for him. And the forecast is good going forward, so here’s hoping for a good few weeks with lots of activity!

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Week 41

Lots of decisions in the background. Lots of cold cold weather.

Underfloor heating upstairs, wiring for the alarm system and sorting most of the first fix electrics was the name of the game this week. The window guys had a break and returned to base for a week while we wait for the next shipment of windows.

The guys came to screed the first floor, and they couldn’t get into their shed in the morning because it was frozen shut at -8 C. They rescheduled for Saturday only to find that it was still -6 C and the pipes onsite had frozen leaving them waterless.  They worked around it by running the hot water to make up their mix through the space heater. Nice. But they managed.

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future toastiness
Not many photos onsite this week. The kids have university interviews, with lots of travel hither and thither, some of the team are on holiday this week making for a lack of meetings, and there is a lot of stuff going on for me at work. Work gets right in the way of site visits. And all that frozen scaffolding makes for a pretty challenging time onsite.

The windows are lovely, but I feel we may have cut too many corners by not having enough openings in the master bedroom and the hallway where the tall windows are. We’ll see.

Now, back to the electrical drawings.

 

Week 12

Friday

Team meeting at the contractors’ this morning, so not much occurring on site. A few deliveries and some tidying in the afternoon between raindrops. Looking forward to the brick layers arriving on Monday at long last!

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electrical ducts, water input, soil pipe, garage slab and dpc
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18 square metres of concrete?!
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loads of well-organised stuff

Thursday

The heavens opened today.

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And closer to home…

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garage slab and swimming pool
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pipes on one end…
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… and their other end
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monster double-whammy pump

I can’t believe our gorgeous lovely neighbour was flooded out of her house around the back of ours. She called the fire department early in the morning, but they said that they couldn’t help unless the water was in the house. It rose and rose all morning until Nic and the gang arrived at 7:30 and they were horrified. At 9:00, we called again to say the water was up to our ankles. We tried to save ornaments and curtains, but walking around the house was like walking on a waterbed with a rising lake under the carpets which are now ruined. Hopefully, with Nic, Lee and the guys moving countless numbers of our bricks to jack up her furniture, she might have salvaged some of it. The guys were incredible and we’re very grateful to them for stepping up and giving her a hand.

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By evening the waters had diminished a little, but the pumps will be on, through the site, for some time. You can hear them in the background. There were three crews of firemen working on this and the other neighbour’s house.

Wednesday

Lots of stone rubble delivered and breaking up of the shuttering around the garage.

Thanks for moving the kitchen soil pipe, guys! Changing our minds yet again on the design…

Tuesday

Monday

All the sub contractors need to have the site prepared adequately before they work. Brick layers need to have a flat place to stand when they lay the bricks. So today was about site prep. We also had the massive pour for the garage just after break, and the finishing pour late in the day. It’s soggy work.

Week 11

Friday

Soak-away is under the bricks. It’s a little damp around the edges. The guys have split the bricks front and back and have forklifted the back ones around the lane.

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After hours, there are loads of animals that visit the site.

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Thursday

One soak-away dug and dusted…

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Wednesday

The bricks arrived!

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The weather hasn’t been great. But Lee is a pro scout so at least he and the team are working in the mostly dry.

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new uses for a DPC

Tuesday

Monday