Week 62

Welcome to Week 62 in our 36 Week project…. It’s all about finishing now.

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bathroom niches have their lights
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tiled flooring is down in the bathrooms, but no shower screens yet
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fiddly short tiles cut to finish the floor, but no mirror
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master vanity unit has been moved, but no lights
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Rich tiled the utility splashback ..
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.. and started the tiling in the kitchen

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looks much more kitchen-like; requests for moral support go unheeded…

Lots of pressure to Buy Things like… doorbells. Have you ever given much thought to them? The button bit can be a nice design piece, and there are many many different types to choose from. But the ringer, chime, sounder, whatever you call it, has three flavours: school bell, electric programmable with a bijillion different “songs”, or an antique from eBay. We went for a chrome schoolbell in the end. Boring, but necessary.

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doorbell: brick mounted or doorframe mounted?
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garden getting cleared gradually
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tiling and water butt
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thinking herb garden thoughts
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more herbs: got a recommendation or favourite to share in comments below?
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horrible scary crack filled
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security lights installed
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oak beam in lieu of bricks to support garage installed

There was an area on the back porch where the supports under the structural oak were slightly shy of the windows leaving a 20 mm gap. There was 10 mm tolerance generally for windows abutting to structure in the specification, and the guys managed to put it all on one side, making the 20 mm of air. The windows were installed just after Christmas, and this gap had been glaring at us ever since. One transgression for the Quirky House Police, but it’s filled now and looks much better.

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Paul filled the gap with surgical precision
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plinth splits for guttering downpipes restored

The bricklayers elevate their work to an artform. I hope that they’ve enjoyed working on this place, because they’ve had a lot to think about. Mind you, this week’s daily quizzes were mostly about war films which really tested my memory of dates, battles and geography. Oh yeah, ….. and what is the only airport in the States with an actual airplane in it? And whom is it named after? But check out the symmetry around every wall and detail as you look at any photo with bricks in. Genius.

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study is finished with flooring and electrics
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massive patch panel in the utility room to centralise all the data points
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fireplace with temporary buildout, but the room looks miles better with a coat of paint
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colours look alright in the kitchen into family room — Dulux Trade is A-OK
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master bedroom detail
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wardrobe rails in
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electrics are getting there one socket at a time, but not sure about the labelling…

We’re moving in on the Thursday of week 63. In theory. Kitchen commissioning on Monday morning, air permeability test in the afternoon. Tuesday is the contractor’s last formal day on the interior. Wednesday is cleaning, and Thursday we’re in.

When we first started this project I had visions of the finished product being presented in a more defined way. I kinda expected a ta-da! moment. I thought we’d have some time to think about the job, to go around with the contractor in a logical way to see if anything was overlooked, to snag it, to rectify the snags, and to move in with a huge smile. As it is, it’s rushed, the project manager is on holiday, the electricians are still (incredibly shockingly and disappointingly) not finished, snagging hasn’t started, the air-test is going on unsupervised and might fail our SAP calcs for us, and there is still a ton of work to do outside both within and outside the contract. Like, there is no drive and no lawn, but these will be done by others. There are no curtains, yet. And, strangely, there is no TV aerial which somehow counts as AV equipment which was conveniently client-specified but not highlighted until now.

There have been many parts of this project when we’ve seen our naive decisions come to fruition, and some have worked out just fab and the product is marvellous. But mostly, I really just haven’t wanted to look at bits and pieces in case we’d made a poor stab at something. I feel far more fear than excitement or pleasure at moving in just now. Maybe it’s just the fact we’re coming to the end of a period of exam hell with the kids and staffing challenges with the business all at once conveniently coordinated with the week we’re moving in. Maybe it’s because it’s the hottest week of the year. Maybe it’s that the budget is starting to burst at the seams. Maybe in five years’ time this feeling of unease and self-doubt will have morphed imperceptibly into something more comfortable, settled and positive. I hope my future self laughs heartily on reading today’s momentary dip in my attempt to retain a consistently high level of relentless positivity throughout this long journey. This future self will be enormously grateful and very happy in our family home that we’ve had built the way we wanted and was intended to provide the centre of gravity for the six of us at least for many many years to come.

Right?

Week 60

Not long to go now. Three weeks until we move in.  There hasn’t been a light bulb lit yet which is worrying, but they’re all getting wired in at least.

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sorting narrow from wide beam

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hooray for lights in the upstairs hallway
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family room lights/James’ new digs
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Where do these go, Jimbo?
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fancy floor lights under the stairs
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cill lights in the kitchen

But the biggest thing this week was saying goodbye to the old garage. It put James out of a home and his new office is now sitting in pieces in the family room. He doesn’t really sit at his desk very much now that we’re coming up to the close–lots of managing lots of trades all the time. I’m sooooo glad to see the garage go. What a beast! Jamie says the beams were in excellent nick which is surprising given the decrepit state of the rest of the structure: cracks in the floor, leaky roof, cracks in the brickwork. It’s main problem was that it sat right on the sweet spot for the garden. When our future selves are sitting out on the new patio with a cold drink in hand, we’ll shake our heads and remember it fondly, I’m sure!

We had the happiest labourer ever onsite this week. John, I think he was called, and he was a luck-of-the-draw-from-an-agency bloke. I guess he was used to working in London where these guys are normally tasked with horrible jobs like moving supplies up and down 7 flights of stairs a gazillion times on a given day in the middle of summer, so this surely seemed a picnic in comparison. When James and Jamie allowed him to drive the dumper around and get involved in the garage demo, well, he was just over the moon! Like a total kid, smiling all day long, as if he were hiding in a candy store at Christmas, not doing a day’s work around on a building site with big machinery. It’s a pleasure to have him onsite and his enthusiasm was totally contagious.

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roof’s off
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3 lorry loads to remove most of it
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Ta-Da!

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by the end of the week, even the concrete base was gone

Inside, some final pieces are coming together. In preparation for the fireplace installation next week, the electricians put the wires through the ceiling towards where the sockets will live for the hi-fi. These wires will get boxed in, and it’s lovely that they’re away from all the scary heat from the stove area. Dave’s done drawings, so everyone knows what the finished product will look like.

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wires ready for boxing

Additional boxing will be put on the other side of the room to hide the gas pipe. We put this in to future proof any requirement for gas in the room. Like if we wanted to change our lovely wood-burner to gas if it was too hot for instance. Or if we just wanted a change. Originally this pipe wouldn’t have been in the way because we’d intended to cover this area with a low set of built-in units. But with (more than a few) changes in design, this pipe got a little orphaned. Boxing is not a great position to be in, it smacks of afterthought, but it’s the best solution we’ve got at the moment.

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orphaned gas pipe

The plumbers are making their way round the bathrooms. The WC was transformed from Box to Room over the course of the week.

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box
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room

Lots more to think about outside. Like clearing,….

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earth – (and) – child

We’ve got to decide if we want to spend the extra cash on swapping the porch soffits from painted ply to oak tongue and groove.  What do you think?

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porch: ply or T&G?
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more soffit decisions

More work was done on the brick slips, and they’re all finished now–hooray! Thanks Clive. A bit of fancy mortar and we’re done.

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front slips are in
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still getting large deliveries….

Work on the bridges is looming. We’ve got a design through from the engineers, and it looks like we’ll be able to drive the space shuttle across them they’re designed so robustly (is that a word?). I’m not sure we need something so bomb-proof. There’s is a ton of extra hardcore to get rid of, so we can use that to fill, and I’ve still got lots of 450 mm diameter corrugated plastic pipe to use too. I’m sure James and Jamie are sick to death of moving it around site anyway. It’s turned a little Where’s Wally with these dang pipes.

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450 mm pipes

It was half term this week, and I must say a big thank you to the kids for being so great and leaving Mummy alone to get on with site visits, curtain choosing, counting pennies on spreadsheets, and generally being preoccupied. They should be getting on with GCSE and A-level revision anyway, right? We did manage to get out and about one day, the highlight being a great big Surrey snail round Ranmore Common (we’re very easy to please). Sadly the ice cream van had scarpered due to impending summer storms which we managed to dodge. I’m very grateful to the kids for being so self-sufficient. I definitely owe them some cakes when this is done!

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I’ve put this one in here because Dad might like the digger-as-sundial on a weekend when there’s nothing going on onsite.

 

Week 59

Got the lamp back this week with its two new panes. Even bought it some new bulbs on amazon. I toyed with the idea of polishing it up back to its original copper, and you can see a little test piece where I gave it a go under the sign-hanging bit int he photos where it looks more brown. But Stephen says just to clean the dirt off it and polish it with beeswax. So that’s what we’ll do. Now just to fit it when the electrical guys are ready, or better yet, just ask them to install it before they forget.

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The electrical control gear arrived, but there was a bit of an information gap of how to wire it up. It looks very nice and should be a little bit like plug-and-play since the hard part was planning the system and choosing which circuits would be set up to be controlled before the first fix. The easy bit is fitting the units, but the hard bit might be programming. It will be all installed nicely in the cupboard and will be finished once all the lights are on, the units are commissioned by the manufacturer, and the wires tidied away.

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control circuitry
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control central: it will squeeze in there somewhere

Smoke alarms were fitted with blue bag covers while the decorating continues.

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safety first

And other rooms are starting to be fitted with their arrays of LEDs dangling from the ceilings.

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kitchen
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drawing room
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family room

We’ve got some really fancy lights in the floor and skirting, and these are going in carefully and gingerly so they don’t mess up Mike’s paintwork, Rich’s tiling, or Josh’s joinery.

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under the stairs, ready for cutting out
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skirting lights
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floor lights in the front bay
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heating manifold all wired in too

Terry and Josh installed the new less fussy oak cladding in the master bedroom. Neil had dropped off some whoppers of replacement beams the week previously–they were so big that it was impossible to lift, much less finesse into place. So Neil kindly took them back to deepest Sussex to shave a bunch of weight off and make them more manageable, but with still leaving enough meat for the beams to join in the middle and cover the steel along the ridge-line. Even without the extra weight it was a job and a half to fit these large beams, up on the tower, in the middle of May, while the heating is being tested. Terry and Josh get all the fun jobs.

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heavy work
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propped up with a bit of timber
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finished beams
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shavings from making the mortice and tenon joints

Bathrooms are coming on and the tiling looks great. The tilers have a bunch of criteria they use to line up the tiles. Mostly they like to centre on specific things like fittings and windows. But sometimes decisions have to be made to un-align tiles; one of these was maintaining a non-cut edge around the shower trays on both wall and floor tiles. This is to ensure a good seal around anywhere water might sneak in. If you don’t cut these edges, the porcelain finish remains intact and it reduces the possibility of water getting inside the actual tile. This is good. But sometimes the resulting wall tiles that are aligned with windows then don’t line up with the joins in the floor. This may be perceived as a little un-good. But I’d much rather have structural integrity be the focus, and we’ve chosen a colour for the grout so the lines kinda disappear anyway. I’m sure that when we see the finished product with all the furniture and vanity units in, it will be amazing.

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girls’ bathroom
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bath to be fitted
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boys’ bathroom

Some other nice bits percolated through this week.

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bright morning light in newly-painted kitchen
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James’ personal favourite brand of loft ladders
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floor protection being lifted while underfloor heating is ramping up in test phase

The priority is to get the inside of the building all completely finished, cleaned and sorted. But tiny jobs outside can be attended to in between.

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brick slips installed–just need mortar

Next week is a big outdoor week with the return of the grounds guys with the lovely big noisy machinery again.

Week 57

Deep breath. Another week. Lots happening onsite though. I’m thinking Pareto thoughts as we get into the last 20% and see lots and lots of little tiny things blossoming into Good Things and other parts turning into Snagging Things.

It’s all about stairs at the moment. The last newel came to site, and got chipped into the corner.

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cut newel

And the last baluster went in with the weird expanding foamy glue.

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ew
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the balustrade, pre-balusters
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empty handrail

Tony brought the long-awaited balusters to site on Tuesday. They looked a treat when he got them out of the van and laid them out carefully in the family room.

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Tony and his balusters

He’s rightly proud of them and set them out with enough room between them so they didn’t touch each other. We anticipated a smooth installation, and Tony brought Dave along to help. But when everyone was onsite and we all tried to negotiate Tony’s metal work with Terry’s wood work, James quickly realised that because stairs are installed sequentially, our plan to add Metal and Wood in parallel wasn’t going to work. Tony usually operates as a discrete trade that doesn’t rely on anything else going on after his work is installed, so when we decided that to avoid a lot of standing around and waiting while wood and capping were placed in line after each baluster, we all decided it was best that Terry install the whole thing, and Tony left, a little disappointed.

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the first one went in fine….
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pointy-down on its rail

The pattern is kind of complicated and made more so by having mirrored patterns along primary newels while retaining a consistent direction for the pig-tails (what Josh calls them). One small bit of trouble bubbled up upon inspecting the holes cut for the pointy-ups and curlicues. They’d CNC’d into the treads at the joinery base, but they were rounded, too small, and bereft of further drilling into the stringers. The holes were short so the lengths that Tony cut perfectly to size couldn’t be fit. Another reason that Tony went home early from the party.

This was potentially a bigger problem than working out the process of labour in the installation. The holes are meant to be square to accommodate the metal sections, and drills are generally round, so straightforward drilling out wasn’t an option. Could chip them in with a chisel?  In order to get the chippings out of the hole and keep a square profile there’d be no way to get a chisel down in there at the right angle to do the work. Much chin scratching and tutting all morning. Luckily, the joinery company sent down a lucky victim later in the week with a portable mortice chisel machine to sort it all out, and once that was done, Terry and Josh could get fitting, working their way gradually around the balustrade.

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too small and too roundish
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balusters on rails

More chin scratching occurred when we realised that a couple of the rails pointed the curlicues in the wrong direction. But that was quickly sorted. Between Terry and Tony, it was only me that was panicking for no reason at all.

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Terry flipped the pigtail by cutting the rail
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balustrade looking more and more finished

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did we have to go and make it this complicated?

Decorating continues on a pace. I read somewhere that when they’re midflow, it’s important to hold your nerve, make no changes, and see what the colour looks like when they’re done. I must admit to having to do just that at a few moments while Mike has had the brushes out. None of the colours are particularly contentious, all different shades of neutral. But I’m used to seeing all the walls in white, and some of the colours seem a bit, well, bold in large scale.

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tower mid Potters Clay 2 and Potters Clay 3
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Mike makes it look easy

The guys are putting in all the door handles as well. Graham has been very patient with our list of door furniture, and it’s incredible how many working parts and variations there are to doors. Bathrooms sets, locks, latches, flush bolts, roller catches, magnetic catches, exterior espag sets. And I still haven’t chosen a front door knob or a post box.

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levers and latches

There is a lot of dippy stuff going on behind the scenes to do with bathroom fittings. The WC basin is a freestanding floor thing, and fitting it is giving the guys kittens just because it’s a little unusal. How far from the wall, madam? How high for the taps? It’s almost in, and the water is live. They still have to tile the back of the room before installing completely, and that will be next week sometime.

Another problem was bath valves. Valves are the things that turn the water on in plumber-lingo, and we’d planned to have them drilled into the bath. But of course what’s on the architect plans didn’t quite match up with the bathroom order that we placed last October, and the holes had gone off into the ether. The logical alternative was to fit them on part of the horizontal buildout from the bath to the wall.  And this looked alright until we remembered the vanity unit that would stand between the user and the dials. So I thought, let’s just cut to the chase: I recalled what Dan had said about controls when we started talking about bathroom gear in the first place, and I opted for a simple manual shower valve for the bath. Martin was as great about it as he’s been since he’d picked up our job after Dan had left the company, and he did a straight swap that included two drives to Farnham (mine) to return and collect.

I don’t have any photos of this gear, but it’s really simple. In fact, it’s so simple that Trevor and Dave on the M&E side said that it wouldn’t pass building regs. Apparently there’s a pesky TMV3 (?) regulation that these valves do indeed need to be thermostatic and not manual so little-‘uns doesn’t get scalded. This whole bath tap thing has been a very long and boring saga which has included me looking for options on the internet on my phone in tiny-vision in meetings and in the middle of the garden trying to make a decision about taps that would work.

So instead of photos of bath taps and Surrey countryside, here are some pictures of things happening around and about the build this week.

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tools
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ensuite tiles, pre-grout
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lone pointy bits against beech
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they moved the ceiling pendant in the hallway

If I haven’t mentioned Rachel before, I’m really happy to finally mention her now. She’s helping with the interior design part of the project, with goddess-like patience, and at the moment it’s all about blinds and curtains. My good friend Lou paid us a visit on Friday and kindly helped me out (read: got roped in…) to measure each and every one. We counted 36 windows that need separate coverings. And there’s a long lead time on these, and as we’ll be moving in around the summer solstice (we’re at 51 degrees latitude up here in the south of England, so it’s very light, very early), it’s good to put these in the important and slightly-urgent box. I’ve made a list of priorities for these. I think we’ll be open to the world for a while if only for cost! At least the lane isn’t exactly the M25 for traffic …. Cardboard is underrated as a window dressing anyway.

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sample city

 

Week 56

The kitchen is in.

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There are a few teething problems, but I’m sure it’s nothing that won’t be overcome in time. The most imperative thing that needs a little attention is the presence of the hole that’s been drilled for the ducting. James had organised a massive 7″ core drill to be onsite for the job, but the work that was carried out didn’t use that tool, so we’ve got a preliminary hole for the moment. This will have a lovely grille over the front of it in a couple of weeks, and eventually it will be covered by hydrangea or otherwise. But for now, we don’t want any little beasties crawling in and making a home before we do.

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hole and bits

Terry and Josh have been working hard on the stairs. There is an incredible amount of chipping, gluing, measuring and fitting involved. And inherently, there is a lot of up and down, up and down, so it must be tiring. The bottom steps were set into place and they look ever so graceful. We can actually use the stairs now, but they’re still covered up with protection, and I think James will keep the ladder up as long as possible to prevent boots from risking accidental chamfering off of the square nosings. It’s interesting to see the scaffolding morph into different positions as required during a working day.

The fiddly CNC’d secondary newel posts arrived as well, and Mike and Clive have covered them in a lovely coat of their favourite, Osmo. They look a bit lonely off the stairs, but they look great in the pdf files–can’t wait to see them go in.

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tool bed
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secondary newels
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not-quite-fitted

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graceful first step

Some of the floor on the landing doesn’t quite meet up with the oak. It is extremely difficult to foresee these join details in planning the house, and lots of these things will emerge in the coming weeks as we race towards the finish line. So today’s decision was to choose a wood detail to act as a mini-skirting. We could have a full-height skirting just like the rest of the house. Or, we could fit a cut-down bit of architrave of the same profile as the rest of the house, or even a tiny bull-nose piece of oak that joins the floor and the beam. Since the structural oak remains the most substantial feature of the build, and the goal is to expose as much of it as possible, we’ve gone ahead and chosen the bull-nose, but as low as possible so we don’t have to chop the dowels, and as thin as possible so it doesn’t look silly.

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More site meetings, more baking. Ben’s been very patient with us over the time it takes to make these little decisions. Hopefully by the end of the project we’ll get the process dialled and each one won’t take so long. But for now, seeing bits and pieces in situ helps a lot, and sometimes this means climbing up ladders and holding bits of wood up to see how they look!

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keeping the troops going on cake at a time
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the things you do for clients, Ben

We finally bit the bullet and removed the oak collar on the clad sections in the master bedroom. Hands in the air, we fully admit to being over-enthusiastic with Neil when we designed the piece. Although the king-post and curved webs were awesomely built, and Terry, Josh and James spent a week installing it, we felt adding them was a decision made in haste so we asked them to take it down. I’m more than a little embarrassed about this decision, but it had to be done. Now it feels like we can breathe in the room.

The guys initially thought they’d have to take down a load of plasterboard and really fight with the screws that held the cladding to the oak. But in the end, they managed to cut the insulation and plasterboard in a nice straight line along some temporary battens put up temporarily alongside the cladding, and the oak was drilled out with a minimum of destruction. Very impressive. We now have to hang fire until Neil can manufacture the new cladding and get it to site. This stuff will be slightly thicker so it meets in the middle thereby covering up the central steel beam.

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… and we can finally breathe again

 

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makings of a really nice bird house from the old oak beams

The sun is swinging around towards the front of the house during the day, and it belts in through the front bay in the afternoons making all sorts of lovely shadows and lines.

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The bathrooms are getting tiled and painted, and the bedrooms are getting their dressing of trim in the skirting and wardrobes.

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Next week will see the groundworkers returning. They’ll start on the patio around the back, and they’ll swing up to the side of the house before they hit the front. Then it’s the all-important bridges. Tony the structural engineer is putting the finishing touches on the design before issuing instructions to Tim and his team. The goal at the moment is to devote resources to the interior as much as possible and leave the drive until last.

Tim had the club tiles moved up another rung this week. It’s a tiny little detail, and it took a lot of effort to move everything up just one course, but we’re very grateful and it looks great–thanks, Tim!

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front of the house
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back of the house in the sun

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We finished the week with a trip to Rye to visit Nick and see how the painting is coming on. He’s so accommodating and patient with our numpty questions, making us cups of tea, even talking about Gillian about her GCSE final piece and taking us for a tour of Rye Creative. It’s lovely to see the painting again and to have a little bit of input into the work. Gillian and Matt joined us, and after a lovely lunch at The Globe, we spent the afternoon wandering around Rye Harbour, dodging waves, looking for jellies and doing a spot of geocaching. The weather closed in near the end, and it was great to finally see Rye in a bit of sun for a while as in all the previous times I’ve been down there, I’ve been treated to a bit of horizontal rain and lashing gales.

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creating some new ideas
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tools of the trade
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big beach
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how do you work this thing again?

 

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Rye wall

Week 55

It’s official: we’ve Given Notice on our rental house. This event sparked a flurry of activity in the household. Given that we’ve moved out of the old house in the first place (after 15 years of living there–there should be a law that people are forced to move every five years in an effort to decouple themselves from years of rubbish that “is perfect for car-booting” or “I’ll save for the grandkids” (grandkids?? OMG what am I thinking?)), then to the first rental for 7 months and now to this one for what will have been the last year and half by the time we move again, there is no way on god’s green earth that I will cart around (and pay to be moved) old hosepipes, used bunk beds, boxes of duplo and out-dated TVs a fourth time. This just will not happen. The only thing for it was to get the kids on board and take everything out of the garage for a well-needed sort out.

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the boys are not quite on board

I have to admit that by later afternoon when we decided to ebay the barbie dolls one at a time, I kind of lost the plot.

The biggest event this week was the stairs. After Clive and Mike thoroughly Osmo-ed all the individual parts, they handed over to Josh, Terry, and James to gingerly squeeze them into the hallway. There were a few headaches along the way such as design of the last newell in the SW corner. It fits so that the corner of the wall is in the middle of the newell making it appear to kind of wrap around the wall. IMG_6320I’m not sure where the communication gap lay, because it never even hit my radar until I saw Colin onsite, but the post was delivered as if it were flush with the wall thereby leaving an exposed unfinished edge into the hallway. When the guys rang Colin at the joinery company around midday to ask what to do, I kid you not, Colin hopped in his car, zoomed up to site straight from  their base in ANDOVER! and sorted the problem immediately. I cannot believe he dropped everything so fast and made the solution happen. Terry says the new newell will be here early next week. This jaw-dropping effort, coupled with the effort made to give Tony the blacksmith scale drawings and meeting with him at his forge, have made the job a complete pleasure. Colin–you’re a rock star!

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the same awesome company made the stairs and door
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front room workshop
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forlorn stairs with added newell
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underbelly will be covered with plasterboard

How much do you think a solid oak staircase weighs? Clearly less than four guys can lift on a random afternoon in April.

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that looks healthy and safe to me

More bits were added as the week went on. You can see the long aprons that cover up the first floor buildup being installed at the end of the week on the time-lapse. Handrails, newells, starting steps, nosings, stringers…. stairs are a very esoteric thing when you consider all the measured parts. The guys have labelled each with a Sharpie on the edges to help so that they get installed correctly and to limit the chance of some going walkies. The fancy secondary newells are due onsite soon, and Tony will be back to fit the balusters around the middle of May.

Taking any chance to visit the forge again and see how Tony was getting on with the balusters, I was off like a shot on Tuesday to approve paint. All the parts are finished, and they’re ready for powder coating. I still have reservations about powder coating in principle, because it’s not the natural metal finish we were originally after. But solid bronze balusters would completely break the budget and steel would rust, so neither were ever a real option. With bronze, we would never have had the pleasure meeting Tony and learning about metalwork. The colour he’s chosen is a kind of off-black with tiny flecks in, and it’s more of a satin finish than a gloss. I’m sure it will be amazing.

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finished baluster
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working platform

It does feel like the space has shrunk in some ways, but since stairs give the house a backbone, it feels in other ways like they’ve always been there. Shame to see Terry’s temporary banister taken down!

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Clive and Mike have been painting things and they are concentrating on bedrooms. I haven’t gone into too much detail of how we ultimately chose these colours, but we found that it’s much easier to knock out what you don’t like than it is to choose what you do like. All the rooms are Marble White with trim in one of the darker shades on the Dulux Trade range. No Farrow & Ball here–they want £195 just to have a conversation, so we’re DIY-ing again like the lights. Mike calls each room by its shade: Mineral Haze, Quartz Flint (or whatever it is, clearly not enough headspace devoted to decoration, note to self, perhaps saving that £195 was a mistake…..), and I call them by the kid who will live there: Gemma, Gareth etc. They’ve pretty much finished Gemma’s bedroom and it will be great to see the others come to life as they work their way around the house.

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pre-paint…
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… and now the Potters Clay room (sorry, Gems)
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another room pre-paint

When choosing the skirting last year, we had a devil of a time working out which profile to use in the bedrooms. We wanted to save a bit of cash and make a decorative statement by using painted skirting, but we couldn’t find a profile we liked. After much costing and quoting (sorry, Tim!), we threw our hands in the air and found a company to make the same lambs-tongue profile as downstairs but in softwood. More expensive than off-the-shelf, but less than solid oak. It’s great to see them in, and amazing to see them painted at long last. I just hope it doesn’t look too twee or artificial in paint. The window subframes and the cills remain oak, and of course, the flooring is oak, so it should be a good balance in theory.

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Mike loves Osmo

Other random bits of the week include finishing off the hallways with skirting and architrave.

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And the WC buildup on the back plinth  magicked itself into completion. The drawing is actually with Dave, but James figured it was a simple amendment to make the cill and the top of the buildout be the same level, so he predicted where the additional boarding would go, and just built it. Looks fine to me.

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and he kindly left the pipes exposed for the plumber

The tilers have been beavering away in the upstairs bathrooms. This meant choosing the final position for the lights and mirrors so they can drill the electrics through the tiles. And of course, we have no idea what these mirrors or lights are yet, and less of an idea of committing to their location. Awesome planning on our parts as usual. Not. So double-quick to the internet and my graphics package to sketch out what was required. I think I’ve got it under control, but buying these things is pretty complicated as well because as this was our first foray into Fancy Stuff For The House and not just lumber and bricks, I wasn’t quite sure how the purchasing stream worked. As an exercise, it was good to get these things solid and communicated well to all parts of the team so everyone knows what to expect. In fact this whole buying thing sat alongside a review and future purchase of the electrical fittings which was interesting and time-consuming, but also rewarding because it’s forced me to know exactly what light goes where right down to the temperature colour and flange finish. This is a convoluted way of saying that although the tiling looks great, the work going on behind the scenes has been hectic.

I met Kevin onsite on Monday, and the guys have been putting up tiles steadily all week. By Friday they’d almost finished two bathrooms. By next week, it might just be most of the way there.

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lucky boys’ bathroom
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boys’ niches
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a “bold” colour in the master ensuite, says Rich
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accommodating my light fitting design in the master ensuite

Artur finished off fitting the kitchen and utility and left us this week, and handed over to Jason the marble guy who spent an afternoon templating the worktops. It will take about a week at least before they’re installed. We discussed in massive detail locations for the cuts for the hob and downdraft extractor, and it all hinged around fitting the ducting that runs from the extract, through its remote motor and out to the wall. The ducting quotes we got through originally were quite high, so I naturally tried sourcing it myself. Firstly understanding the function of each component and then finding a guy who would take the project (and my naivety) on board were interesting enough, but when it came to actually looking at the space onsite and taking responsibility for the spot where the colossal 200 mm diameter hole that’s going to be cut out of the brickwork for this part of the kitchen installation will be, I completely lost my nerve and quickly came to realise I was totally out of my depth. So I promptly handed this part back to Claire at the kitchen company. She was entirely professional and diplomatic, I would have been seething at some dippy client putting my project back a week, but it is now rather a hot potato as timing is an issue; the motor and its ducting are dropped in before the worktop is installed, so unless the gear arrives double quick, it might indeed hold up this part of the supply chain.  Full marks for enthusiasm on my part, nil for effectiveness.

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utility looking out
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utility looking in
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dot marks the spot
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virgin brickwork where a 200 mm dia ducting hole will live

Week 50

Spring is springing on the way to site.

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While the weather improves and we’re thinking about trenches, services and meters, here are some pix of the outside of the house.

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roofers roofing
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ground guys digging
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back doors shining
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ready for downpipes
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more roofers roofing… on a Saturday!

The problem with glazing bar alignment across the two planes of windows in the front bay that we had back in Week 42 has been resolved. Thank you to the Bronze company that agreed that this couldn’t be left as it was. It’s funny: now that the bars align, you kind of don’t see them any more. Good design kind of disappears.

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Doors are on.

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welcome
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…and the side door we’ll probably use more

This isn’t a standard box house, it’s very complicated. It’s also been through three sets of architects, two contractors, and lots of TLC and tweaks along the way. Like Terry designing the kick to the garage roof off the cuff with no plans. Some of the details only make themselves known when things are being fitted, so it’s helpful (not sure Tim and James think so..?) to be able to take time out and be onsite more and more as we race towards the finish line.

Case in point is the downpipes. There is one in the front labelled clearly on the drawing, and it goes right up in the corner between the vertical tiles and the huge two-storey beam. Well, having a drainpipe alongside the oak is a dippy idea as it’s front and centre and visible to god and everybody. But it wan’t not obvious until it was right there. A puzzle and much discussion: we can’t ditch the pipe because a LOT of rain will be flowing down that little section of gully. Water from the valley section and three faces of roof will be chucked down here right next to wood. But it dangling there alongside the wood and block its view was equally lacking. The solution that Spencer suggested as to add a few strategically placed special plastic vertical tiles that you can fix downpipes to on the opposite side of the gutter section, about three feet out from the gable and down the pillar to the east. That way you get your flow, and it’s away from the wood. A super plan on the first floor, but still not great on ground floor, because each downpipe is cut into the plinth at the bottom which is a gorgeous detail, and there isn’t one built in the new spot. I’m sure James will work something out……

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looking up the beams and thinking about locating that downpipe

Architrave and mist coats are making the ground floor look more finished every day.

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kitchen and family room
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kitchen proper: the working area
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drawing room
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hallway looking north
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hallway looking south
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hallway looking up
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quirky hallway upstairs
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choosing colours again

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khaki mist 3 or patters clay 2?

And ironmongery….? Luckily we’ve found the mecca of hinges and handles, and it’s in Fleet. We have dithered for weeks about finding a match for the bronze windows, much to the annoyance of Tim who simply wants to get the doors ON ferchrissake, but nothing was doing the job. Actually, there is a company in the States that does the job if you want to spend about £1k per doorset. Have not yet won the lottery so clearly not an option. So we’re going for black to match the balusters and to be a little non-controversial. Graham is helping us, and he’s immensely patient with our wavering and our questions.

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more choice than most

With all the flooring being laid shortly, James helped us in choosing the exact locations for the ground lights in the hallway and master bedroom. These are meant to light up the oak in a subtle way, but as we’ve not chosen the fittings yet, James left a suitable gap where they’ll go and concreted in around them. He didn’t waste any time: we were there with sections of pipework in the afternoon, and before they’d packed up, the lights were were packed out.

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light spot

With deadlines about colours, hinges, ironmongery, garden slabs, light fittings, driveway colours, and fireplace design passing us by, tempers are getting short. We are all working towards the same goal, even though it’s challenging to stay positive and keep all our pointy fingers from taking aim. When things like the long-awaited gas meter are put back as the installer drives away because the job was labelled for the gas board’s subcontractor as a Swap instead of an Installation (it WAS a swap, just a swap for a missing meter, remember?), it gets a little frustrating.

But then you’ll get one of those awesome spring days where everything is fresh and blue, and we’re reminded that everyone on this job is on message about quality, the finished result is gorgeous, and it doesn’t seem so bad.  Good weather and more cake… that’ll fix it.

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lovely

Week 46

Most of the action this week occurred behind the scenes. Lots of planning and sorting and choosing more than cutting, sticking and building. We’ve chosen a fireplace, paid bills, decided on tiles, placed thermostats, chased electrics, considered ironmongery and built-in furniture, and we started thinking about wardrobe build-ups, kitchen pendants, sofas and curtains. I thought we were doing well with box-ticking until Tim asked for confirmation of colour choice for the paintwork. I think I need a lie-down….

Spencer is pretty much done with the roof, and now he and Jackson are on to the more decorative bits. One of these is the scalloped lead-work around the windows. There are 16 downstairs and 10 upstairs runs of this lead, all of varying length. There is nothing at all normal or even and symmetrical about this house. The lead was installed when the oak subframes were put in. It serves a very useful function in keeping the brickwork section underneath waterproof, but it’s an artisanal job to make it look pretty.

It starts with a scored out scallop.

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a satisfying OCD moment
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Jackson and his compass

Then the scallops are cut with actual scissors to make the shapes.

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Spencer practicing his cutting out skills

Each cut-out is rolled up and hammered into place.

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house2017.02.24 - 6.jpg The guys wear gloves because of the chemicals in the lead. Working with this stuff all day is toxic–lead poisoning is a real thing, and the preservatives on the surface are well-yucky.

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ooooo…
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…ahhhh

We’ve opted to keep a layer of PVC on the course between the plinth and the vertical brickwork to protect the plinth from stuff dropping on it from above. All it takes is a stanley knife to remove it later on.

Plastering is the name of the game in other areas of the house. And in the few rooms where they are not working, Terry and Josh can get on with the window boards. Must say, they look lovely next to the subframes. They’re both treated with this Osmo oil which will bed in and soften in colour over time. We’re putting the stuff everywhere on all the oak except the huge structural pieces–architrave, door linings, the lot. We’ll even slap it on the oak underside of the first floor overhang outside. James hates it only slightly less than the black stain on the soffit boards.

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window board

Another interesting piece is the brick inlay panels. They’re not herringbone, but everyone calls them The Herringbone Panels–even us. Actually, with my Pedant Hat on, they’re Askew. But this is alright with me! (Sorry). Clive painstakingly sliced each brick to a skinny sort of depth, and we’ve bought this fancy adhesive for them to stick them on. Like the oak cladding last week, this is not quite functional, well, not at all, but it looks awesome. They’re doing a brilliant job setting, pinning, gluing, and mortaring them into place.

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There are fifteen panels to make: 5 across each apex front and back, 5 across each paired square below them, and 5 below the windows in the hallway. That’s a lot of work, and I feel somewhat guilty just writing this in all the time they’re spending making the panels, but they are taking enormous pride in how it’s turning out. They took a day off the scaffolding when storm Doris blew through, the front and some of the back are mostly done.

I don’t usually go on about it, but I take great pride in looking at other houses with this similar non-herringbone brickwork, whose designers have decided to use a different brick from the rest of the house because it can be bought in, and thinking that our guys have simply taken the time and made the effort to do a brilliant job. Anyone with eyes can see that it’s a total pain to have spent days and days cutting these really thin slices to carefully stick on the boards, which is what James and the guys have done. But the finished effect will be seamless with the brickwork in the rest of the house because it’s exactly the same brick. It’s a bespoke house that everyone  onsite is on board with to make it as good as it possible can be. And THAT is the bit that’s amazing.

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lonely roof while Doris blows through

Week 43

 

 

 

 

The roof is almost completely done. The colour is great, the guys are working hard–even on a Sunday, and the leadwork is gorgeous. The guys tell me there are loads of cuts which is slowing progress at this stage. You can hear them cutting from across the train tracks into the woods as we walk up to site. Most of the cut tiles are fitted all around the fiddly dormers that were built, needed a redesign from Dave, unbuilt, rebuilt, and now leaded and tiled. Loads of effort but they really make the building.

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leadwork over oak and under the tiles
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fiddly

Tony has been busy experimenting with the curlicues on the balusters. He works out a listed building that has always been a forge since it was built in the 1400s , and he’s working in tandem with our joinery company that I visited back in Week 24. The joinery company works in the complete opposite way with a spotless factory full to the brim with machination, lasers and CNCs. You couldn’t get a pair of trades working more differently. And they’re both getting on famously! It would be nice to think that we’ve started a symbiotic relationship in stairmaking here.

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Gregory visiting the forge with me
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CAD drawings to scale for Tony to work with (that’s our lamp in the back all restored too)
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ta-da!

The stair design is super complicated with three types of balusters, intricate oak interim newel posts, and all the other bits of the stairs like treads, goings, aprons, strings and nosings. It’s an artform. One of our decisions to make was about the thickness of the upstairs flooring: 15 mm or 20 mm? This had a massive implication for the staircase which has a 10-week leadtime. 5 mm! But it has a big effect on stairs. It was a job for Ben to coordinate all these overlapping decisions in the correct order so everything arrives on time. Not inconsequential, and I’m glad I’m not doing it (I couldn’t).

So I’ve had my sharpies out to ensure that everyone knows exactly where each type of item is going. This might sound pedantic, but it’s not a simple task to create this masterpiece when its taking two manufacturers, Ben to coordinate, Tim to purchase, and James onsite to make the whole thing work.  Ultimately it will be a really special part of the house.

Another Big Thing going in is the bronze double doors to the back bay. They look great now, but I know that when the glass goes in and the lead lines don’t match, I’m going to really have to work on my non-cringe attitude towards it. But, …. it’s the way it is, it’s in the drawings, and we’re leaving it. But before all that happens, we’ve got to protect the casements, so the doors are drilled and fitted, and then they’re tucked away in the garage for safekeeping until the rest of the building is watertight or at least until the wet trades are out of the building. Access will be an issue too when these go in because we don’t want the whole of everyone to be opening and closing them all day long, nor do we want to have them propped open and potentially bashed into accidentally.

There are masses of guys onsite every day now, and parking is becoming an issue down our tiny little lane. Most of the neighbours have been super patient and we’re grateful for that. It’s only temporary! James even got his shears out to cut back some of the overgrown (we haven’t lived in the house for almost two years now so no-one has been around to do this) shrubbery across the way so that cars can pass more easily.

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liability?

We’ve had MANY meetings about electrics. But a single team will be onsite now to finish the first fix. In hindsight, we should have been much more proactive in wiring this house from the start. We should have got sorted with lamps, circuits, control and all permutations of data and TV sockets that are going in, right down to the smoke alarms long before we put spade to earth.

One of the questions Paul asked today was what height do you want the doorbell? Well, what height SHOULD you put a doorbell? It was all down to Clinton pointing his finger at Paul’s shoulder through an imaginary doorbell and saying, “Here.” So the guys got their drill out and put it through the building at Paul’s shoulder-height. Effective, but bonkers.

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electrical pow-wow
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wiring for the study
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“Where do you want your outside lights, Madam?”  “Er,…. ?”
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cloaks closet / IT hub

The screed for the front floor was laid on Friday to set over the weekend. The guys moved the ladder to the other side so we all avoid the area until it’s rock-solid.

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screed
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hi-tech job this screed laying

 

Meanwhile the plasterers are in the bedrooms making them look like, well, rooms. They covered up the windows with masses of really thick black tape and card to protect them. This is all well and good, but the house is now completely dark. They’ve brought in masses of lights to help, and these are good because they highlight every imperfection. Clearly, there aren’t many imperfections when they’re done. They’re a totally jolly team which is amazing considering it’s totally hard and messy work. They’ll be in over the weekend (which is awesome) so that it goes off in time for Monday and all the chaos that ensues for next week.

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electrical cutouts
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portable lighting
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blackout
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a LOT going on this week
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all packed up after plastering

It’s lovely to just walk around and see what’s changed from day to day–even down to where they put stuff. I think that we’ll be using the house in much the same way as they do; they’re putting their gear out of high traffic areas, just like we’ll be doing when we move in. I’m taking notes….

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OK so maybe we won’t store off-cuts in the master bedroom…
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tableau of M&E and insulation in the kitchen
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Dizzy has been onsite from the beginning and is now residing in the kitchen

Week 42

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Roof tiles arrived this week. Spencer and his team used the tile-escalator, or Bumpa, to haul 10,000 tiles up to the roof. That is TEN THOUSAND. A totally bonkers number.

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We’re very happy with the colour. Although we didn’t use a huge mix of colours in the end, having gone for mostly Heritage, Michelmersch, they still look really mottled when they’re on, and that’s the look we were going for. The colour changes a lot in the light, and it will darken over time.

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frozen tiles
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they frost up on the north side of the house

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Josh with saw, not enjoying puzzle-piecing the insulation

Josh, Terry and James are cutting up bits of insulation to fit in the rafters. Not a super fun task, but they’re getting on with it bravely. In fact, it’s their absolutely least favourite thing to do in the whole build because they’ve got to get all dolled up in their anti-dust gear complete with masks and as much full-length coverage as possible to avoid fibres sneaking into clothes and itching all to hell. And we’ve got tons of the stuff. Some of the long sections will have rolls of insulation, which gives a small respite, and these will be installed after the plasterboard ceilings are put up so they don’t drop down through the gaps.

Once the solid insulation is installed, they tack up large bits of fancy tin-foil to make it even cosier.

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tin foil ceiling in back bedroom….
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… now covered in plasterboard later in the week

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A small issue percolated to the surface with lining up the glazing bars on the west and north faces in the front landing first floor bay. We’re still discussing how to deal with it. But the rest of the windows are going in nicely.

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We’ve got another issue with the glazing bars in the back of the house too, and this is more of a design thing. They don’t line up either. But is it a problem at all? Architects would probably recoil in horror and shout “Of course!”, but this is a one off house, right? It’s the crack in the pot in the great grand scheme of things. Making them line up would require masses of redesign from the bricks to the subframes and on to replacing windows and frames. Tim reckons that once it’s decorated and furnished we won’t notice it so much. He’s probably right. My plan is to plant the heck out of the garden so you see through the windows (obvious but important here) into awesomeness.

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is it a problem?

The kitemarks were such a bugbear at the beginning of the build with the warranty company insisting that they were visible ON EVERY PANE. There are 98 panes. That was clearly not the option we wanted, and after many flurries of emails, we got them printed discretely just behind the glazing bars, just like the window company does on all their other jobs (that probably don’t use our warranty company).

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the hallowed kitemark

It’s still below freezing but at least it’s sunny and as warm as it can be for the guys working on the back of the house.

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The view straight through the house is still pretty special.

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back to front
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through to back

It’s still been freezing every morning, so here’s a gratuitous picture of the frosty Common.

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Before Christmas we had the pleasure of meeting Nick Archer, an artist in Rye who we’re going to commission to create a work for us on this wall. He’s done amazing large scale works with colour which is his speciality, and lots of his pieces are bought by corporations with large lobbies that can fit them. We’ve fallen in love with a particular piece of his below. We’ve even moved the electrics in this room so you see the painting from the kitchen instead of a black screen of tech. The painting will bring the whole downstairs together.

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future home for a Nick Archer painting …
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… and Nick’s “Stranded” which is similar

As a testament to the cracking-on vibe that is occurring onsite, the roofers and a window guy are onsite on Saturday. This doesn’t happen very often. Spencer and his team are enjoying a little winter sun and practicing their catching skills. I’m told they’ll even be around on Sunday to load more  tiles up to the roof–no cutting or noise to annoy the neighbours, just generally getting on.

There were 20 guys onsite on Wednesday, a world record for St Anne’s!, and around 15 for the rest of days in the week. Lots of juggling with cars, gear, deliveries and tea.

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action stations

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there’s an X on every fifth course to show where extra nails have gone for building control

Inside is looking very different day by day with the addition of each window. We can start to set our minds to decorating this beast, and thinking of things like curtain returns and furniture.

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Some of the windows died en-route to their final destination which is sad considering all the love that goes into each one. But it must go with the territory and there’s only one dead soldier so far.

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The pipework to bathrooms in the first floor has been installed on the ground floor ceilings throughout, and it pops through the floor when needs be.

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pipes, windows, & electrics
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waterworks in the study ceiling

One cool thing in the underfloor heating is the sensor setup. Tracks in the screed were avoided to install a sensor unit that fits between the pipes and connects to a programmable unit on the wall. This unit controls a zone, and there are units dotted around the house. Will be neat to use!

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shower room sensor spot

Another M&E thing we’ve got is a mechanical extract that runs from a central hub to each wet area and the coats closet with all the electrics in it. This unit will raise the circulation in the house so we don’t get condensation and then mould; part of building regs and calcs on the size of the building…. (?)

There was a debate early on about how to cross the vaulted area with the MEV pipes to the shower-room on the west side of the building. At the time we talked about possible fixes such as boxing it in around the apex of the master bedroom ceiling, or adding a second extractor fan for just that bathroom, and all sorts of complicated ideas–none of which were particularly enticing. But in the end James got the guys to run the pipework over the entire ceiling between one roofline and the other. Pretty impressive!

The photo with the silver MEV pipework shows the underside of the roof having been tiled, and the right side still to finish. You can see the lovely blue sky through the Tyvek  and battens on the unfinished side and more blue sky all along the ridgeline.

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silver MEV pipework

The front of the house upstairs is pretty dramatic. James and the guys continue to put up extra Tyvek and insulation whenever they can to protect it. These are the most precious windows ever! And it’s great to know that they think so too.

There is still a teensy bit of floor to left screed still because the team had brought just slightly too little gear with them last weekend. They come up from the south coast to do the work and they have to do it when the site is not overrun with subcontractors. They must have been horrified to find they’d come up short. They’ll come back soon, and it will be good to be finished to cover those delicate pipes.

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landing looking west
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landing looking south through the master bedroom

The lone windows guy installed the side lights to the front door today. At least it’s a little warmer this morning on the north side for him. And the forecast is good going forward, so here’s hoping for a good few weeks with lots of activity!

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