Week 48

Goodbye scaffolding! It took three days to get all the gear down, and now we can see the whole building.

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scaffold neatly stacked and ready to depart

No scaffolding in the way means that Terry and Josh can get on with building the roof for the garage. This is a wiggly little beast that has had Terry brushing off his thinking cap to calculate the pitch of the flare. The flare determines the soffit width, and the soffit width determines the supporting post position, and all this is constrained by the location of the neighbour’s fence. And don’t forget the guttering…. Much hemming and hawing occurring this week, and even Dave was onsite to have a look and a ponder. In the end, we all reckoned the best way to build it was just to get on with it and see how it fell. So we all left Terry and Josh to it, and by the end of the week, they had a plan that matched the flare the same pitch as the rest of the house and he reckons the guttering will just kiss the border just like the old house used to.

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the first truss on the garage
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building the garage
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more trusses from the back of the house
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and even more from the front

Lee, Sean and the groundworks team have been back with their digger to make the rainwater drains meet up to the soak-away in the garden. There are six downpipes at the back of the house that all run to the inspection port. It was a little odd to see the this thing poking its head up above lawn-level, but the plan is to cut it down to as low as it can go, and if we ever need to rod the downpipes we’ll have to find it and dig it out to get access. This is ok with me. I regularly used Douglas’ old set of rods to sort the drains in the old house, so a bit of potential digging on the off-chance that these need sorting isn’t going kill anyone.

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inspection port
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groundworks return
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nimble digger
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garden massacre but the camellia is undeterred

Now that we’ve sorted the design on the fireplace and have signed off on the plans, it’s down to the guys to build it. But there are still a number of trades to coordinate: stone, joinery, fireplace, general building, electrics. There is a lot to this piece. I had my first foray into sourcing stone this week having gone to the stone yard to have a look at some off-cuts. I hope the inside does justice to the outside.

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lots of stone
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chimney symmetry

It’s always a challenge to walk around site and to visualise what it will look like when finished. It’s hard to resist taking photos of general stuff going on, but equally hard to figure out where the best vantage will be for the “before” or “during” snap to compare to the finished “after” one.

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during?

Nicola’s design is being finalised, but here is a quick working-drawing teaser.

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The plasterers work hard when they’re onsite–we just need a final push to get it done and then the architrave and skirting can go up. In preparation for that day, Clive is staying out of their way and has got a great system set up in the master bedroom for the task of painting miles and miles of wood.

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family room ceiling — tick
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kitchen with plasterers’ platform
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living room with tray ceiling and bags of plaster
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ground floor ceiling protrudes until the landing apron is installed
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Osmo-ed architrave
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relief grooves in the backs of the tall oak skirting
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Clive loves his Osmo

We’ve come up against a stumbling block with shower trays. The current ones we’ve chosen are expensive, and two don’t fit. One of the wells made for them to drop into is slightly too small and we’d like to see if we can grow it. This shouldn’t be too much of an issue, until you take into account the underfloor heating. Risking making a hole in the pipes set in concrete to chip out the necessary extra 100 mm would be catastrophic at this point. So we’re trying to figure out other alternatives, one of which might be a wet room type of thing. Tim can’t start tiling until the trays are down so we’ve got to get our skates on to sort this out or the whole programme will suffer and we’ll push everything back weeks. The jury is still out while we research other options, so in the mean time, here is a photo of the shower in the girls’ bathroom.

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where’s the waste, Wally?

You would think that choosing colours would be the fun but, and it is. But agreeing on colours is another matter. And nudging the kids to make decisions about their rooms is proving a challenge too. Tim says to paint the whole thing white and wait with colour until the rectification period is over and the inevitable cracks are plastered over. This makes a LOT of sense, but it is so tempting to just paint it its final colours and get it done. With our usual speed of making decisions on this project, it may be after the warranty period before we finally decide, so Tim just might get his way after all. And by then, Tim will be sailing off into the sunset, drink in hand, remembering fondly the lovely job he did at St Anne’s and it being ancient history!

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tableau of indecision
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Josh needs a new pair of boots

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Week 46

Most of the action this week occurred behind the scenes. Lots of planning and sorting and choosing more than cutting, sticking and building. We’ve chosen a fireplace, paid bills, decided on tiles, placed thermostats, chased electrics, considered ironmongery and built-in furniture, and we started thinking about wardrobe build-ups, kitchen pendants, sofas and curtains. I thought we were doing well with box-ticking until Tim asked for confirmation of colour choice for the paintwork. I think I need a lie-down….

Spencer is pretty much done with the roof, and now he and Jackson are on to the more decorative bits. One of these is the scalloped lead-work around the windows. There are 16 downstairs and 10 upstairs runs of this lead, all of varying length. There is nothing at all normal or even and symmetrical about this house. The lead was installed when the oak subframes were put in. It serves a very useful function in keeping the brickwork section underneath waterproof, but it’s an artisanal job to make it look pretty.

It starts with a scored out scallop.

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a satisfying OCD moment
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Jackson and his compass

Then the scallops are cut with actual scissors to make the shapes.

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Spencer practicing his cutting out skills

Each cut-out is rolled up and hammered into place.

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house2017.02.24 - 6.jpg The guys wear gloves because of the chemicals in the lead. Working with this stuff all day is toxic–lead poisoning is a real thing, and the preservatives on the surface are well-yucky.

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ooooo…
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…ahhhh

We’ve opted to keep a layer of PVC on the course between the plinth and the vertical brickwork to protect the plinth from stuff dropping on it from above. All it takes is a stanley knife to remove it later on.

Plastering is the name of the game in other areas of the house. And in the few rooms where they are not working, Terry and Josh can get on with the window boards. Must say, they look lovely next to the subframes. They’re both treated with this Osmo oil which will bed in and soften in colour over time. We’re putting the stuff everywhere on all the oak except the huge structural pieces–architrave, door linings, the lot. We’ll even slap it on the oak underside of the first floor overhang outside. James hates it only slightly less than the black stain on the soffit boards.

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window board

Another interesting piece is the brick inlay panels. They’re not herringbone, but everyone calls them The Herringbone Panels–even us. Actually, with my Pedant Hat on, they’re Askew. But this is alright with me! (Sorry). Clive painstakingly sliced each brick to a skinny sort of depth, and we’ve bought this fancy adhesive for them to stick them on. Like the oak cladding last week, this is not quite functional, well, not at all, but it looks awesome. They’re doing a brilliant job setting, pinning, gluing, and mortaring them into place.

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There are fifteen panels to make: 5 across each apex front and back, 5 across each paired square below them, and 5 below the windows in the hallway. That’s a lot of work, and I feel somewhat guilty just writing this in all the time they’re spending making the panels, but they are taking enormous pride in how it’s turning out. They took a day off the scaffolding when storm Doris blew through, the front and some of the back are mostly done.

I don’t usually go on about it, but I take great pride in looking at other houses with this similar non-herringbone brickwork, whose designers have decided to use a different brick from the rest of the house because it can be bought in, and thinking that our guys have simply taken the time and made the effort to do a brilliant job. Anyone with eyes can see that it’s a total pain to have spent days and days cutting these really thin slices to carefully stick on the boards, which is what James and the guys have done. But the finished effect will be seamless with the brickwork in the rest of the house because it’s exactly the same brick. It’s a bespoke house that everyone  onsite is on board with to make it as good as it possible can be. And THAT is the bit that’s amazing.

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lonely roof while Doris blows through

Week 45

Early birds, these guys. On my way to meet the electrician at a lazy 7:30 am, I saw that they’d already had a delivery that was just departing down the lane.

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oak cladding in morning light

More oak arrived late yesterday via Neil and his Land Rover with trailer; it’s always a pleasure to have him onsite. These pieces will cover the steels in the master bedroom, a design compromise that sits a little uncomfortably only because for the rest of the house, the wood is structural, and this isn’t. But with Neil’s skill in fabricating, and Josh, Terry and James’ skill in installing, I doubt we’ll be able to tell any difference between the cladding and the real deal at all in years to come. It looks very fresh at the moment when put up next to the stuff that’s been up for six months. Neil clearly spent ages on the comprehensive installation manual for the guys too. I’m sure they’re grateful!

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instruction manual
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Terry’s not putting it up on the wonk, it’s the lens distorting the angles
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curved beam to match detail in the hallway

Meanwhile, work carries on around the rest of the house, and it’s crowded. Plasterers, roofers and electricians have been in all week, and I’ve been interviewing fireplace experts, interior designers and joiners.

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fitting plasterboard from the vaulted section

The best bit of the week was our topping out ceremony. We, well, Tim really, decided it would happen when the last ridge tile went on. Originating in Scandinavia, this is an event that usually happens on bigger projects and usually involves chasing out evil spirits with branches of evergreen plants, and blessing the building for its future occupants in some way. Rather than inviting a random druid priest around or sticking the odd sprig of fir tree up the top of the scaffolding, we tried to keep it simple.

Our solution was that we signed the final ridge tile.  We got out our white pen and scribbled as a family, then got Tim, Ben, James, Terry, Josh, and Spencer to sign as well. So Spencer carefully left the last space empty for us to fit on the very front of the house. Excellent! It was a two-part event with fizz and sausage rolls on the Thursday as Clinton couldn’t be there for the actual fitting on the Friday. Everyone from the roofers to the tackers were there. Matt, Gillian’s boyfriend even joined in. Clinton said a few words of thanks, we armed Tim with the camera for some family snaps, and then we tucked right in!

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Gemma setting up the buffet
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builders buffet
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it IS Oxshott after all
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thanks, guys…
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… from all of us
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underside of the ridge tile
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future residents
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Gemma and fake fizz

 

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we even had waiting service

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The A-Team: Ben, Jackson, Tim, Clive, Blake, Dave, Mike, Josh, Terry, James, and Spencer

So it seemed only fitting that after all these festivities and thank-yous that we actually got the signed tile on the roof.  The girls, Matt, and I spent a lovely sunny morning in Roofing School with Spencer (well, me watching them more than doing anything constructive).

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up on the scaffold

 

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Spencer prepares the area for the final tile
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Gemma lays the tile

Can’t say that our efforts contributed anything special, but it will be lovely to think that at least we had something tangible to do with the build as we look up at the front gable forevermore. The layers of cloaking look great, and the rest of the roof is just about there. Next week will involve Spencer doing a little tidying with other, lower, ridges, which leaves the scaffolding coming down Thursday or Friday!

 

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final tile in place
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cloaking closeup
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“How are we going to get the leaves off THAT, Mum?”
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can you spot the venting tiles?

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roofing signature

 

 

 

 

 

Week 43

 

 

 

 

The roof is almost completely done. The colour is great, the guys are working hard–even on a Sunday, and the leadwork is gorgeous. The guys tell me there are loads of cuts which is slowing progress at this stage. You can hear them cutting from across the train tracks into the woods as we walk up to site. Most of the cut tiles are fitted all around the fiddly dormers that were built, needed a redesign from Dave, unbuilt, rebuilt, and now leaded and tiled. Loads of effort but they really make the building.

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leadwork over oak and under the tiles
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fiddly

Tony has been busy experimenting with the curlicues on the balusters. He works out a listed building that has always been a forge since it was built in the 1400s , and he’s working in tandem with our joinery company that I visited back in Week 24. The joinery company works in the complete opposite way with a spotless factory full to the brim with machination, lasers and CNCs. You couldn’t get a pair of trades working more differently. And they’re both getting on famously! It would be nice to think that we’ve started a symbiotic relationship in stairmaking here.

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Gregory visiting the forge with me
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CAD drawings to scale for Tony to work with (that’s our lamp in the back all restored too)
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ta-da!

The stair design is super complicated with three types of balusters, intricate oak interim newel posts, and all the other bits of the stairs like treads, goings, aprons, strings and nosings. It’s an artform. One of our decisions to make was about the thickness of the upstairs flooring: 15 mm or 20 mm? This had a massive implication for the staircase which has a 10-week leadtime. 5 mm! But it has a big effect on stairs. It was a job for Ben to coordinate all these overlapping decisions in the correct order so everything arrives on time. Not inconsequential, and I’m glad I’m not doing it (I couldn’t).

So I’ve had my sharpies out to ensure that everyone knows exactly where each type of item is going. This might sound pedantic, but it’s not a simple task to create this masterpiece when its taking two manufacturers, Ben to coordinate, Tim to purchase, and James onsite to make the whole thing work.  Ultimately it will be a really special part of the house.

Another Big Thing going in is the bronze double doors to the back bay. They look great now, but I know that when the glass goes in and the lead lines don’t match, I’m going to really have to work on my non-cringe attitude towards it. But, …. it’s the way it is, it’s in the drawings, and we’re leaving it. But before all that happens, we’ve got to protect the casements, so the doors are drilled and fitted, and then they’re tucked away in the garage for safekeeping until the rest of the building is watertight or at least until the wet trades are out of the building. Access will be an issue too when these go in because we don’t want the whole of everyone to be opening and closing them all day long, nor do we want to have them propped open and potentially bashed into accidentally.

There are masses of guys onsite every day now, and parking is becoming an issue down our tiny little lane. Most of the neighbours have been super patient and we’re grateful for that. It’s only temporary! James even got his shears out to cut back some of the overgrown (we haven’t lived in the house for almost two years now so no-one has been around to do this) shrubbery across the way so that cars can pass more easily.

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liability?

We’ve had MANY meetings about electrics. But a single team will be onsite now to finish the first fix. In hindsight, we should have been much more proactive in wiring this house from the start. We should have got sorted with lamps, circuits, control and all permutations of data and TV sockets that are going in, right down to the smoke alarms long before we put spade to earth.

One of the questions Paul asked today was what height do you want the doorbell? Well, what height SHOULD you put a doorbell? It was all down to Clinton pointing his finger at Paul’s shoulder through an imaginary doorbell and saying, “Here.” So the guys got their drill out and put it through the building at Paul’s shoulder-height. Effective, but bonkers.

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electrical pow-wow
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wiring for the study
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“Where do you want your outside lights, Madam?”  “Er,…. ?”
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cloaks closet / IT hub

The screed for the front floor was laid on Friday to set over the weekend. The guys moved the ladder to the other side so we all avoid the area until it’s rock-solid.

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screed
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hi-tech job this screed laying

 

Meanwhile the plasterers are in the bedrooms making them look like, well, rooms. They covered up the windows with masses of really thick black tape and card to protect them. This is all well and good, but the house is now completely dark. They’ve brought in masses of lights to help, and these are good because they highlight every imperfection. Clearly, there aren’t many imperfections when they’re done. They’re a totally jolly team which is amazing considering it’s totally hard and messy work. They’ll be in over the weekend (which is awesome) so that it goes off in time for Monday and all the chaos that ensues for next week.

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electrical cutouts
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portable lighting
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blackout
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a LOT going on this week
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all packed up after plastering

It’s lovely to just walk around and see what’s changed from day to day–even down to where they put stuff. I think that we’ll be using the house in much the same way as they do; they’re putting their gear out of high traffic areas, just like we’ll be doing when we move in. I’m taking notes….

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OK so maybe we won’t store off-cuts in the master bedroom…
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tableau of M&E and insulation in the kitchen
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Dizzy has been onsite from the beginning and is now residing in the kitchen