Week 81

We’ve moved in!

Practical completion kind of happened on its own between Tim and Alyson behind the scenes which was weird. I would have thought this momentous event certainly warranted a fanfare or fireworks, or at least a pause for thought. Instead, the only communication I had from Tim on Moving In Day was an email with an invoice for half the retention. Lovely.

The move went really well, as predicted because each of the other 4 1/2 times we’ve had the pleasure of working with Removals In Action, they’ve been completely ace, and the whole process was calm, cool and collected. The kids were brilliant. We’ve lived in three rental houses and one friend’s, having moved all our clobber in the 77 weeks of the build from handover to PC. Andy, Kevin, Simon, Paul, Kesta and the gang are now like old friends. Having the driveway complete before Moving In Day made life a heck of a lot easier than it would have been otherwise. Lots of space for the trucks, cars and boxes.

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all packed up and ready to vacate the Tiny House
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empty drive waiting for Andy’s vans
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back of the house on a rainy moving day
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and now to unpack…

I managed to fix a few things the week before Moving In, like completing the installation of the ensuite lights. These are the ones that hang on either side of the mirror-we-haven’t-bought-yet. I’d bought two from Mr Resistor, and they managed to send along an incomplete order (missing out one lamp entirely!), so we sent that back in a fit of meh. We re-ordered from Ocean who were actually cheaper and simply brilliant. When they arrived, the electricians got semi-stuck in and installed the bases to the wall, but not the glass covers. The covers then floated around from room to room in their respective boxes for weeks, so rather than risk having them squished by or lost in all our stuff, I got my spanners together a few days before Moving In, delved into the sea of Styrofoam packing, and sorted it.

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ta-da!… lights

Downstairs, I had been looking at the coats cupboard with interest for some time. My vision was to have a very long rail for all of our coats, paired with a comprehensive shoe rack underneath. After much research on the internet for heavy duty brackets (6 people have many many coats….), I copied a design from a one-man-band in Poland and managed to have my own set made by Pete in Sussex from bobsbrackets.com (brilliant), and powder coated (by KG Sprayers in Guildford–again, brilliant). In another fit of DIY, I even bought a drill and some bomb-proof adhesive and enlisted a child to help put it all up. Finally, and with huge relief (for me because I could unpack yet more boxes, and for Child because it meant she could resume fiddling on her phone again),–it turned from a Coats Cupboard into an Electrical Cupboard. The only thing left is to buy and varnish a lovely piece of oak planking for a shelf on top.

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a blatant copy–plans for Pete
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my brackets!
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gratuitous pic of rail with brackets

Now that we’re in, we’ve had a few worrying moments as we’ve got used to the place.  Were we going to be happy with our decisions? Would everything work? One issue was that the room thermostats kept going off. There are five downstairs and eight upstairs, so having to reset each one, on a daily basis, was rather a pain in the seat. Here’s a quick review of how these things work to set the scene: with underfloor heating, each room or zone has it’s own control unit. The main controller in the garage is set to go on in the morning and again in the evening, so it looked like the electricity serving the thermostats was going off with the main controller. Dave the plumber was suspicious that this wasn’t meant to be wired this way, so referred it to his boss Trevor and Steve the electrician to figure out.  After two days of emails back and forth, it turns out the system is wired perfectly; we were meant to rely on the individual room controls rather than the main control. Crisis averted, but would have been avoided completely if we’d had any remotely adequate handover from any of the trades who installed any of the systems. But that’s another story….

Another weird thing was when I woke up on one of the first really cool mornings to find ALL the windows fogged up. Naturally, panic ensued, so I hit Google to find the reason and see if there was an easy fix or something more sinister. Usually condensation happens because something in the window system isn’t working correctly: there’s a breach the double glazing seal, or a gap between the window and the frame. Both these scenarios give water beading up on the INSIDE of the glass. Ours was OUTSIDE.

This is actually an example of the windows working perfectly, and also highly efficiently to boot. Warm air inside is kept well away from the cold air outside because the windows are double glazed and separate the two. The outside window gets as cold as the air, and water condenses on the surface into little beads. This happens for the same reason you get dew on grass: the outside temperature fell below the dew point; we essentially had dewey windows. It only occurs when the humidity is very high, and as it happened, it was a couple of days before hurricane Ophelia wandered over northern England making the humidity a stodgy 94%. Kinda neat from a nerdy physics point of view, but annoying for watching the encroaching storm from inside the cozy house, until the windows warmed up and went clear again.

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physics lesson

One of the reasons I haven’t kept up the blog is because we’ve been trying to come to a completion arrangement with Tim the contractor. Sticklers that we are, neither Clinton nor I have any capacity whatsoever to tolerate a lacklustre job, so to move in and to STILL have things incomplete or broken is really unsatisfyingly, amazingly, shit. Despite having been issued individual certificates for plumbing, electrics, and other systems, some bits still don’t work. Parts of the electrics are completely off plan, and unbelievably, there is still a leak IN THE EXACT SAME FITTING that failed in June and caused the flood.

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oh. my. gawd.

Needless to say, Trevor got Dave and Sid out within the hour to tighten and refit the valve.

A few big things on the snagging list remain outstanding, but all “diligent” work by the contractor has stopped since PC. Nice to not be overrun with guys working onsite all the time, but nothing is being done to finish the contract. It’s a Mexican standoff in Oxshott: Tim is waiting for us to pay and sign a Completion Agreement, and we’re waiting for him to finish the work before we pay. Alyson has waded in as Contract Administrator with many shrugs of shoulders, and says now that she can’t comment on Tim’s work, meaning that we’d have to pay Dave the Architect instead to oversee the snagging completion. Dave says he has attended as much as he feels is necessary, and isn’t keen to come up to check lack of progress for us. It’s all incredibly disappointing, and the finish line still seems some distance away. .

What stuff am I talking about?, you might ask. Well here are some examples:

My poor neighbour has suffered through 3 years of our build, and the drive that she now has sole use over has been truly mutilated by the builders. She’s been so awesomely generous about letting them park in her section of the drive, but now as she drives out (and the newspaper delivery guy drives in at 6:00 am every day), the mashed-up concrete slabs pivot on a non-mud section and go ka-dunk ka-dunk announcing the arrival of anyone driving up to her door. It’s a big job to make it good, and we’re not asking for pretty here, just good. Fixing it as a gracious Thank You from the contractor would be nice.

We have two water butts to contribute to our Part L regulations for environmental impact. They’re fed by a diverter in the rainwater downpipes that is supposed to allow the butts to be filled until they can’t be filled any more, leaving the leftover water to go down into the rainwater drains in the ground. The guys who installed the aluminium guttering and drain pipes cunningly fit the diverters lower than the holes in the water butts THAT THEY DRILLED THEMSELVES. Duh. One is ridiculously off and near the ground, the other is just a little low, but enough to make the whole apparatus completely ineffective. This wouldn’t be so bad, but it’s something that I can’t run around with a spanner and fix; it requires the guys to come back and do it properly, replacing pieces, and that means that Tim has to instruct them.

The electrics are an absolute nightmare. We never had an agreed physical plan on paper or pixels that we can all refer to, so it’s a matter of going back through three electrical foremans’ emails to figure out what the spec was. How Alyson ever agreed to the final figures I’ve got no clue. Even now as we’re having electricians in to check circuits and move cables that were cut too short, it’s still a hot mess with no plan to reference, and there is not one iota of joined-up thinking. Here’s an example: we were advised back around Christmas time last year to get a Rako control system thing in the kitchen and the drawing room, and Paul (Electrical Foreman until Feb 2017) was super keen to get this on board. Lovely, we thought! One switch and lots of flexibility. Then Paul left unannounced to start his own business, and he was replaced by Mark in mid-March. Mark never really got to grips with anything at all, and despite huge promises of sorting everything out that Paul had left hanging, we still had no plan, lots of variations, an accumulating catalog of errors in wiring, and a deteriorating relationship between the contractor and his subbie. Mark didn’t hit it off with Tim and was eventually fired in the Summer for telling James he wanted to knock Tim’s block off. Nice! Mark was replaced by Steve whom we’re dealing with at the moment to get things fixed. He’d doing his merry best and keeping a cool head, but there is still no plan so switches are inconsistent, wires are too taught, sockets don’t work, and the whole outdoor circuit including the coach lamp, trips into oblivion. Completely frustrating. Especially since we’ve paid out for the job to be finished and functioning.

Today we found that the reason why the 5A circuit in the family room doesn’t work. One of the sockets was omitted but the electricians wired it in anyway, and everyone had forgotten about it. Even the plasterers who’d plastered right over it, leaving the wires unconnected and the circuit open. No wonder the remaining sockets in the loop didn’t work.

Getting back to the Rako system, one of the blue units is a bridge that allows access via a remote device like a phone. Kinda bling for us, I know, but really cool. It needs hard wiring to a data point, but lo-and-behold, Steve’s company didn’t spec one in because HE DIDN’T UNDERSTAND THE SYSTEM HE WAS FITTING. Honest to God you couldn’t make it up. As an afterthought the fix was a loose cable in the cupboard. Like it?

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See? It works. Quit making such a fuss.

Clearly this wasn’t the solution we’re looking for, so the best they can do now is run the cable back into the Horrible Boxing and have it eek out by the Rako Bridge. A normal system would have hidden the data point or wired it directly. Poor Poor Poor.

The woodwork is being snagged, and after the flood, many skirting boards have shifted. Slipping slivers in the gaps was a nice try, but didn’t win any prizes for great workmanship so the short section was replaced.

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problem
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solution?….. why even try this on?

 

Tim agreed to carry out an extension to the wood floor around the fireplace in the drawing room as our very last Variation. But now the skirting is too high. Despite Alyson saying that she couldn’t comment on Tim’s work, she went ahead and blindly certified it, leaving us exposed to the entire charge even though there is now a massive gap between the skirting and the floor. Rather than complete the job and THEN get paid like any normal trade, Tim has done half the job and now can treat it as a snag that he can do whenever he feels like within the year-long rectification period. Brilliant.

 

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that’s better

Our final Variation that Tim agreed to carry out was an extension to the wood floor around the fireplace in the drawing room. But now the skirting is too high. Despite Alyson saying that she couldn’t comment on Tim’s work, she went ahead and blindly certified it, leaving us exposed to the entire charge even though there is now a massive gap between the skirting and the floor. Rather than complete the job and THEN get paid like any normal trade, Tim has done half the job and now can treat it as a snag that he can do whenever he feels like within the year-long rectification period. Brilliant.

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We’ve got an ongoing argument about whether the work has been completed fully in the loft where the flood occurred. It smells damp even now. I’m not above asking friends who come round to see the house to follow me up to the loft to see how it smells. (I have patient friends). The scope of the remedial works includes replacing the stained loft boarding to the standard as if were new. And they’ve done none of it. Predictably, in the first couple weeks of November, mould started growing in the loft. After sending these exact same photos to Tim, he STILL disputed the existence of mould, damp, incomplete work,…. you name it, and has referred me to the Loss Adjuster.  The Loss Adjuster referred me to the Architect, who needs to come onsite and take MORE pictures for the Loss Adjuster who will then refer to the Insurers who will tell the Contractor to do his job. Lovely.

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only a little mould

The electricians know that our job has sucked from start to finish, so last Spring (before he left) Mark had offered to install the cabling for a CCTV system, gratis. We thought that finally we were getting a little bit of an acknowledgement that the service on offer had been less than perfect. So we were on a roll until we had our cameras fitted and found that the muppets had installed old-fashioned coaxial cable rather than the Cat5 they’ve got throughout the rest of the house. It was probably a contractors pack of wires supplied by someone who isn’t quite up to date with the current CCTV gear. It all means that this choice puts a cap on the quality of the cameras and prevents us from installing a true IP system that talks to the rest of the house. In future years it will be like having an old iPhone that struggles with the latest update as technology passes you by and renders your beloved phone into a brick.

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it’s coax for sure, sigh

None of these things are critical, but the quantity of fuck-up, Tim’s poor attention to them and this gruesome chess-playing approach has soured the whole journey. People ask me if I’m happy now that I’ve finally moved in. Yes I am, of course I am. It’s a beautiful house. The heating works and it’s great to be back Home. But it’s painful to feel had over. To have paid the bill in full and to STILL feel had over. And it’s disappointing to watch Tim’s perspective change from keen as mustard in 2015 to build a striking building, to 2017’s version of swearing at us down the phone, communicating through lawyers, and actively avoiding doing the work he signed up to do. Charming.

 

Week 73

As we lurch into another week of very little happening on remedial works compared with masses accomplished on the driveway, I’ll start this post with a bit of a change in tone. The blog has gone from Public to Private to keep the project’s chronological recordings from being used by lawyers, and since you’ve suffered through the rigamarole of answering invitations and creating log-ins and passwords to get access here, let me reward you by gently leading you towards the edge of the rabbit hole to peer down at what’s really been going down behind my previously sugar-coated versions of my eleventy bloody billion previous posts.

The post-flood remedial works are supposed to be complete by 16 September. This would be funny if we hadn’t been here before; now it’s just business as usual. It includes both a builders clean and a sparkle clean as well as the handover of The O&M Manual. Just that alone should take about two weeks! O is for Operations, but I’m a little hazy on M if it’s not Manual, as it would then be an Operations and Manual Manual. ?? Tim’s plan such as it is, has the electricians in Tuesdau (HA!–still hadn’t had confirmation of their arrival by last Friday), decorating and groundworks complete, joinery assembled and snagging finished by Friday, leaving room for the cleaners to be in early next week. Clearly, pigs are aloft in Oxshott, and there’s nothing we can do but watch this oncoming train wreck. For the third time.

The biggest problem is that there’s no stipulation of timing with the insurance works–the loss adjuster is only interested in cost. Our rent and associated Liquidated Ascertained Damages are considered uninsured losses and aren’t covered in the remedial works, but a small teensy portion of them is covered in the JCT, the main contract of the build. And the kicker with that is that when we took advice from Ben at the beginning, we set the LADs to be £500 a week which just about only covered our rent and not a lot else. Clearly this is no where near enough and doesn’t cover things like numerous removals, setting up services at a rental property, storage costs, postal redirection, estate agents fees or wear and tear on one’s soul. We’ve got a discussion to have with Ben, but….

Anyway, as there’s never been a dull moment on this project, er, apart from the bricklayers’ one-week strike…. or maybe the plasterers’ scheduled three week/actual six week stint (unbelievable),…. the biggest hiccup this week is that Ben has left. He has suffered a bit of a breakdown and if he told me that half the problem was bullying by our contractor, I wouldn’t be surprised. His girlfriend wrote to us on Friday effectively resigning him, and his out-of-office email says the office is closed until Autumn 2017. It’s a huge blow to him personally, and it’s horrible for him I’m sure. But professionally, it leaves us right up the creek without our paddles.

The contract requires a Contract Administrator, and because Tim is Tim, and he is entitled to do so in the contract, he won’t do any work at all without one. So we’ve hired Alyson (welcome, Alyson) from Aspire, the driveway crowd (who’s doing an awesome job), to pick up the pieces and see us across the finish line. It’s the logical solution as their values as a company are exemplary, the work they’re doing on the drive will actually be done early (Shocking.  I know.), and they know the landscape (sorry) of developing houses in the area. Tim’s already objected that us hiring her is a conflict of interest, and to object to her appointment is another one of his entitlements under contract, but I’m not sure if it’s in his interest or if an adjudicator would agree with him, because we all simply want this wrapped up. Perhaps Tim will relax into this new appointment, and I hope he does for everyone’s sake. Alyson is meeting with Tim this week, and hopefully they can get started without drama.

The JCT says that the contractor has to make “regular and diligent progress.” Diligence is a little suspect because as you can see on the time-lapse, although Mike is armed with paints and brushes, he’s spent an awful lot of that time talking to the Aspire guys outside. Everyone’s really waiting for the flooring guys to finish laying the wood upstairs before any real work can start. They’d done a lot of the joinery work before the flooring went down: some of the doors needed replacing and lots of warped architrave was reinstated. You’d think that after Tuesday when the flooring was finished, that they’d be onsite in force. But, sadly, no. Still no site manager, still no programme. Tiles and skirting hadn’t been ordered, groundworkers were nowhere to be seen, and, surprise, no sparkies had attended for weeks. I would like to be pleasantly surprised to have these things in place and all mapped out. But I’m still waiting even now.  It’s a big ask for Alyson to wade in at this eleventh hour, she seems up for the challenge, and we’re putting a lot of faith in her.

Dave completed the snagging list over the weekend ready to give to Tim today. Everyone loves a list because you can simply tick things off which gives an enormous sense of progress. The challenge is to put some perspective on the individual items. Some, like reinstating the driveways for our long-suffering neighbour round the back are huge. Others, like picking up a single bolt off a windowsill, are insignificant. It’s great that the list is done and distributed, but I can’t honestly see the more than 200 items being scheduled and done by next Friday.  Do you?

Take a look at the electrical cupboard for instance. It needed to be completely reinstalled because it sat right in the path of the waterfall back in June. The sequence of works to fix it involves the electricians, our appointed security guy doing the alarm, the plumbers doing the heating manifold, the joiners and the decorators to each do their thing. You’d obviously think, “oooo this requires careful sequencing of trades.” What we’ve ended up with is everyone doing a little bit when they can, nothing getting completely done, and a shocking puzzle pieces arrangement of build-out joinery to cover it all: wires sticking out, bare blockwork behind pipes, unintelligible arrangements of wires….. What we want, and what’s on the snagging list to be done, is a quality finished cupboard. This isn’t it.

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don’t get me started

Enough griping. I haven’t put any time-lapses on the blog for a while so I’ve put a bunch showing progress made on the drive at the bottom of this post. In the meantime, here’s a lovely tiny video of some hawk action one day when visiting site (Allison, can you tell what these creatures are?) and a few photos front and back.

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it will get less stripe-y when they tamp it down and add sand to the joints
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digger’s last week coming up
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rear garden still to be sieved

Next week we’re supposed to see tilers, joiners, grounds-guys, electricians and decorators. And the kitchen company because someone has dinged one of the doors and it needs replacing. I’m sure much of this will happen, but the problem with having a load of trades in all at once is that it gets crowded and work actually slows down. We’ll check the snagging list against how much progress was made on Friday.

In the meantime, the drive will be finished a few days early. Go figure.

https://youtu.be/7aKZsG2Eka4https://youtu.be/kQzLZa1ol2w

 

 

 

 

Week 59

Got the lamp back this week with its two new panes. Even bought it some new bulbs on amazon. I toyed with the idea of polishing it up back to its original copper, and you can see a little test piece where I gave it a go under the sign-hanging bit int he photos where it looks more brown. But Stephen says just to clean the dirt off it and polish it with beeswax. So that’s what we’ll do. Now just to fit it when the electrical guys are ready, or better yet, just ask them to install it before they forget.

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The electrical control gear arrived, but there was a bit of an information gap of how to wire it up. It looks very nice and should be a little bit like plug-and-play since the hard part was planning the system and choosing which circuits would be set up to be controlled before the first fix. The easy bit is fitting the units, but the hard bit might be programming. It will be all installed nicely in the cupboard and will be finished once all the lights are on, the units are commissioned by the manufacturer, and the wires tidied away.

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control circuitry
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control central: it will squeeze in there somewhere

Smoke alarms were fitted with blue bag covers while the decorating continues.

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safety first

And other rooms are starting to be fitted with their arrays of LEDs dangling from the ceilings.

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kitchen
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drawing room
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family room

We’ve got some really fancy lights in the floor and skirting, and these are going in carefully and gingerly so they don’t mess up Mike’s paintwork, Rich’s tiling, or Josh’s joinery.

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under the stairs, ready for cutting out
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skirting lights
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floor lights in the front bay
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heating manifold all wired in too

Terry and Josh installed the new less fussy oak cladding in the master bedroom. Neil had dropped off some whoppers of replacement beams the week previously–they were so big that it was impossible to lift, much less finesse into place. So Neil kindly took them back to deepest Sussex to shave a bunch of weight off and make them more manageable, but with still leaving enough meat for the beams to join in the middle and cover the steel along the ridge-line. Even without the extra weight it was a job and a half to fit these large beams, up on the tower, in the middle of May, while the heating is being tested. Terry and Josh get all the fun jobs.

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heavy work
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propped up with a bit of timber
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finished beams
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shavings from making the mortice and tenon joints

Bathrooms are coming on and the tiling looks great. The tilers have a bunch of criteria they use to line up the tiles. Mostly they like to centre on specific things like fittings and windows. But sometimes decisions have to be made to un-align tiles; one of these was maintaining a non-cut edge around the shower trays on both wall and floor tiles. This is to ensure a good seal around anywhere water might sneak in. If you don’t cut these edges, the porcelain finish remains intact and it reduces the possibility of water getting inside the actual tile. This is good. But sometimes the resulting wall tiles that are aligned with windows then don’t line up with the joins in the floor. This may be perceived as a little un-good. But I’d much rather have structural integrity be the focus, and we’ve chosen a colour for the grout so the lines kinda disappear anyway. I’m sure that when we see the finished product with all the furniture and vanity units in, it will be amazing.

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girls’ bathroom
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bath to be fitted
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boys’ bathroom

Some other nice bits percolated through this week.

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bright morning light in newly-painted kitchen
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James’ personal favourite brand of loft ladders
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floor protection being lifted while underfloor heating is ramping up in test phase

The priority is to get the inside of the building all completely finished, cleaned and sorted. But tiny jobs outside can be attended to in between.

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brick slips installed–just need mortar

Next week is a big outdoor week with the return of the grounds guys with the lovely big noisy machinery again.

Week 57

Deep breath. Another week. Lots happening onsite though. I’m thinking Pareto thoughts as we get into the last 20% and see lots and lots of little tiny things blossoming into Good Things and other parts turning into Snagging Things.

It’s all about stairs at the moment. The last newel came to site, and got chipped into the corner.

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cut newel

And the last baluster went in with the weird expanding foamy glue.

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ew
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the balustrade, pre-balusters
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empty handrail

Tony brought the long-awaited balusters to site on Tuesday. They looked a treat when he got them out of the van and laid them out carefully in the family room.

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Tony and his balusters

He’s rightly proud of them and set them out with enough room between them so they didn’t touch each other. We anticipated a smooth installation, and Tony brought Dave along to help. But when everyone was onsite and we all tried to negotiate Tony’s metal work with Terry’s wood work, James quickly realised that because stairs are installed sequentially, our plan to add Metal and Wood in parallel wasn’t going to work. Tony usually operates as a discrete trade that doesn’t rely on anything else going on after his work is installed, so when we decided that to avoid a lot of standing around and waiting while wood and capping were placed in line after each baluster, we all decided it was best that Terry install the whole thing, and Tony left, a little disappointed.

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the first one went in fine….
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pointy-down on its rail

The pattern is kind of complicated and made more so by having mirrored patterns along primary newels while retaining a consistent direction for the pig-tails (what Josh calls them). One small bit of trouble bubbled up upon inspecting the holes cut for the pointy-ups and curlicues. They’d CNC’d into the treads at the joinery base, but they were rounded, too small, and bereft of further drilling into the stringers. The holes were short so the lengths that Tony cut perfectly to size couldn’t be fit. Another reason that Tony went home early from the party.

This was potentially a bigger problem than working out the process of labour in the installation. The holes are meant to be square to accommodate the metal sections, and drills are generally round, so straightforward drilling out wasn’t an option. Could chip them in with a chisel?  In order to get the chippings out of the hole and keep a square profile there’d be no way to get a chisel down in there at the right angle to do the work. Much chin scratching and tutting all morning. Luckily, the joinery company sent down a lucky victim later in the week with a portable mortice chisel machine to sort it all out, and once that was done, Terry and Josh could get fitting, working their way gradually around the balustrade.

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too small and too roundish
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balusters on rails

More chin scratching occurred when we realised that a couple of the rails pointed the curlicues in the wrong direction. But that was quickly sorted. Between Terry and Tony, it was only me that was panicking for no reason at all.

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Terry flipped the pigtail by cutting the rail
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balustrade looking more and more finished

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did we have to go and make it this complicated?

Decorating continues on a pace. I read somewhere that when they’re midflow, it’s important to hold your nerve, make no changes, and see what the colour looks like when they’re done. I must admit to having to do just that at a few moments while Mike has had the brushes out. None of the colours are particularly contentious, all different shades of neutral. But I’m used to seeing all the walls in white, and some of the colours seem a bit, well, bold in large scale.

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tower mid Potters Clay 2 and Potters Clay 3
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Mike makes it look easy

The guys are putting in all the door handles as well. Graham has been very patient with our list of door furniture, and it’s incredible how many working parts and variations there are to doors. Bathrooms sets, locks, latches, flush bolts, roller catches, magnetic catches, exterior espag sets. And I still haven’t chosen a front door knob or a post box.

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levers and latches

There is a lot of dippy stuff going on behind the scenes to do with bathroom fittings. The WC basin is a freestanding floor thing, and fitting it is giving the guys kittens just because it’s a little unusal. How far from the wall, madam? How high for the taps? It’s almost in, and the water is live. They still have to tile the back of the room before installing completely, and that will be next week sometime.

Another problem was bath valves. Valves are the things that turn the water on in plumber-lingo, and we’d planned to have them drilled into the bath. But of course what’s on the architect plans didn’t quite match up with the bathroom order that we placed last October, and the holes had gone off into the ether. The logical alternative was to fit them on part of the horizontal buildout from the bath to the wall.  And this looked alright until we remembered the vanity unit that would stand between the user and the dials. So I thought, let’s just cut to the chase: I recalled what Dan had said about controls when we started talking about bathroom gear in the first place, and I opted for a simple manual shower valve for the bath. Martin was as great about it as he’s been since he’d picked up our job after Dan had left the company, and he did a straight swap that included two drives to Farnham (mine) to return and collect.

I don’t have any photos of this gear, but it’s really simple. In fact, it’s so simple that Trevor and Dave on the M&E side said that it wouldn’t pass building regs. Apparently there’s a pesky TMV3 (?) regulation that these valves do indeed need to be thermostatic and not manual so little-‘uns doesn’t get scalded. This whole bath tap thing has been a very long and boring saga which has included me looking for options on the internet on my phone in tiny-vision in meetings and in the middle of the garden trying to make a decision about taps that would work.

So instead of photos of bath taps and Surrey countryside, here are some pictures of things happening around and about the build this week.

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tools
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ensuite tiles, pre-grout
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lone pointy bits against beech
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they moved the ceiling pendant in the hallway

If I haven’t mentioned Rachel before, I’m really happy to finally mention her now. She’s helping with the interior design part of the project, with goddess-like patience, and at the moment it’s all about blinds and curtains. My good friend Lou paid us a visit on Friday and kindly helped me out (read: got roped in…) to measure each and every one. We counted 36 windows that need separate coverings. And there’s a long lead time on these, and as we’ll be moving in around the summer solstice (we’re at 51 degrees latitude up here in the south of England, so it’s very light, very early), it’s good to put these in the important and slightly-urgent box. I’ve made a list of priorities for these. I think we’ll be open to the world for a while if only for cost! At least the lane isn’t exactly the M25 for traffic …. Cardboard is underrated as a window dressing anyway.

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sample city

 

Week 56

The kitchen is in.

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There are a few teething problems, but I’m sure it’s nothing that won’t be overcome in time. The most imperative thing that needs a little attention is the presence of the hole that’s been drilled for the ducting. James had organised a massive 7″ core drill to be onsite for the job, but the work that was carried out didn’t use that tool, so we’ve got a preliminary hole for the moment. This will have a lovely grille over the front of it in a couple of weeks, and eventually it will be covered by hydrangea or otherwise. But for now, we don’t want any little beasties crawling in and making a home before we do.

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hole and bits

Terry and Josh have been working hard on the stairs. There is an incredible amount of chipping, gluing, measuring and fitting involved. And inherently, there is a lot of up and down, up and down, so it must be tiring. The bottom steps were set into place and they look ever so graceful. We can actually use the stairs now, but they’re still covered up with protection, and I think James will keep the ladder up as long as possible to prevent boots from risking accidental chamfering off of the square nosings. It’s interesting to see the scaffolding morph into different positions as required during a working day.

The fiddly CNC’d secondary newel posts arrived as well, and Mike and Clive have covered them in a lovely coat of their favourite, Osmo. They look a bit lonely off the stairs, but they look great in the pdf files–can’t wait to see them go in.

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tool bed
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secondary newels
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not-quite-fitted

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graceful first step

Some of the floor on the landing doesn’t quite meet up with the oak. It is extremely difficult to foresee these join details in planning the house, and lots of these things will emerge in the coming weeks as we race towards the finish line. So today’s decision was to choose a wood detail to act as a mini-skirting. We could have a full-height skirting just like the rest of the house. Or, we could fit a cut-down bit of architrave of the same profile as the rest of the house, or even a tiny bull-nose piece of oak that joins the floor and the beam. Since the structural oak remains the most substantial feature of the build, and the goal is to expose as much of it as possible, we’ve gone ahead and chosen the bull-nose, but as low as possible so we don’t have to chop the dowels, and as thin as possible so it doesn’t look silly.

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More site meetings, more baking. Ben’s been very patient with us over the time it takes to make these little decisions. Hopefully by the end of the project we’ll get the process dialled and each one won’t take so long. But for now, seeing bits and pieces in situ helps a lot, and sometimes this means climbing up ladders and holding bits of wood up to see how they look!

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keeping the troops going on cake at a time
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the things you do for clients, Ben

We finally bit the bullet and removed the oak collar on the clad sections in the master bedroom. Hands in the air, we fully admit to being over-enthusiastic with Neil when we designed the piece. Although the king-post and curved webs were awesomely built, and Terry, Josh and James spent a week installing it, we felt adding them was a decision made in haste so we asked them to take it down. I’m more than a little embarrassed about this decision, but it had to be done. Now it feels like we can breathe in the room.

The guys initially thought they’d have to take down a load of plasterboard and really fight with the screws that held the cladding to the oak. But in the end, they managed to cut the insulation and plasterboard in a nice straight line along some temporary battens put up temporarily alongside the cladding, and the oak was drilled out with a minimum of destruction. Very impressive. We now have to hang fire until Neil can manufacture the new cladding and get it to site. This stuff will be slightly thicker so it meets in the middle thereby covering up the central steel beam.

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… and we can finally breathe again

 

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makings of a really nice bird house from the old oak beams

The sun is swinging around towards the front of the house during the day, and it belts in through the front bay in the afternoons making all sorts of lovely shadows and lines.

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The bathrooms are getting tiled and painted, and the bedrooms are getting their dressing of trim in the skirting and wardrobes.

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Next week will see the groundworkers returning. They’ll start on the patio around the back, and they’ll swing up to the side of the house before they hit the front. Then it’s the all-important bridges. Tony the structural engineer is putting the finishing touches on the design before issuing instructions to Tim and his team. The goal at the moment is to devote resources to the interior as much as possible and leave the drive until last.

Tim had the club tiles moved up another rung this week. It’s a tiny little detail, and it took a lot of effort to move everything up just one course, but we’re very grateful and it looks great–thanks, Tim!

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front of the house
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back of the house in the sun

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We finished the week with a trip to Rye to visit Nick and see how the painting is coming on. He’s so accommodating and patient with our numpty questions, making us cups of tea, even talking about Gillian about her GCSE final piece and taking us for a tour of Rye Creative. It’s lovely to see the painting again and to have a little bit of input into the work. Gillian and Matt joined us, and after a lovely lunch at The Globe, we spent the afternoon wandering around Rye Harbour, dodging waves, looking for jellies and doing a spot of geocaching. The weather closed in near the end, and it was great to finally see Rye in a bit of sun for a while as in all the previous times I’ve been down there, I’ve been treated to a bit of horizontal rain and lashing gales.

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creating some new ideas
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tools of the trade
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big beach
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how do you work this thing again?

 

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Rye wall

Week 55

It’s official: we’ve Given Notice on our rental house. This event sparked a flurry of activity in the household. Given that we’ve moved out of the old house in the first place (after 15 years of living there–there should be a law that people are forced to move every five years in an effort to decouple themselves from years of rubbish that “is perfect for car-booting” or “I’ll save for the grandkids” (grandkids?? OMG what am I thinking?)), then to the first rental for 7 months and now to this one for what will have been the last year and half by the time we move again, there is no way on god’s green earth that I will cart around (and pay to be moved) old hosepipes, used bunk beds, boxes of duplo and out-dated TVs a fourth time. This just will not happen. The only thing for it was to get the kids on board and take everything out of the garage for a well-needed sort out.

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the boys are not quite on board

I have to admit that by later afternoon when we decided to ebay the barbie dolls one at a time, I kind of lost the plot.

The biggest event this week was the stairs. After Clive and Mike thoroughly Osmo-ed all the individual parts, they handed over to Josh, Terry, and James to gingerly squeeze them into the hallway. There were a few headaches along the way such as design of the last newell in the SW corner. It fits so that the corner of the wall is in the middle of the newell making it appear to kind of wrap around the wall. IMG_6320I’m not sure where the communication gap lay, because it never even hit my radar until I saw Colin onsite, but the post was delivered as if it were flush with the wall thereby leaving an exposed unfinished edge into the hallway. When the guys rang Colin at the joinery company around midday to ask what to do, I kid you not, Colin hopped in his car, zoomed up to site straight from  their base in ANDOVER! and sorted the problem immediately. I cannot believe he dropped everything so fast and made the solution happen. Terry says the new newell will be here early next week. This jaw-dropping effort, coupled with the effort made to give Tony the blacksmith scale drawings and meeting with him at his forge, have made the job a complete pleasure. Colin–you’re a rock star!

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the same awesome company made the stairs and door
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front room workshop
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forlorn stairs with added newell
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underbelly will be covered with plasterboard

How much do you think a solid oak staircase weighs? Clearly less than four guys can lift on a random afternoon in April.

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that looks healthy and safe to me

More bits were added as the week went on. You can see the long aprons that cover up the first floor buildup being installed at the end of the week on the time-lapse. Handrails, newells, starting steps, nosings, stringers…. stairs are a very esoteric thing when you consider all the measured parts. The guys have labelled each with a Sharpie on the edges to help so that they get installed correctly and to limit the chance of some going walkies. The fancy secondary newells are due onsite soon, and Tony will be back to fit the balusters around the middle of May.

Taking any chance to visit the forge again and see how Tony was getting on with the balusters, I was off like a shot on Tuesday to approve paint. All the parts are finished, and they’re ready for powder coating. I still have reservations about powder coating in principle, because it’s not the natural metal finish we were originally after. But solid bronze balusters would completely break the budget and steel would rust, so neither were ever a real option. With bronze, we would never have had the pleasure meeting Tony and learning about metalwork. The colour he’s chosen is a kind of off-black with tiny flecks in, and it’s more of a satin finish than a gloss. I’m sure it will be amazing.

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finished baluster
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working platform

It does feel like the space has shrunk in some ways, but since stairs give the house a backbone, it feels in other ways like they’ve always been there. Shame to see Terry’s temporary banister taken down!

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Clive and Mike have been painting things and they are concentrating on bedrooms. I haven’t gone into too much detail of how we ultimately chose these colours, but we found that it’s much easier to knock out what you don’t like than it is to choose what you do like. All the rooms are Marble White with trim in one of the darker shades on the Dulux Trade range. No Farrow & Ball here–they want £195 just to have a conversation, so we’re DIY-ing again like the lights. Mike calls each room by its shade: Mineral Haze, Quartz Flint (or whatever it is, clearly not enough headspace devoted to decoration, note to self, perhaps saving that £195 was a mistake…..), and I call them by the kid who will live there: Gemma, Gareth etc. They’ve pretty much finished Gemma’s bedroom and it will be great to see the others come to life as they work their way around the house.

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pre-paint…
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… and now the Potters Clay room (sorry, Gems)
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another room pre-paint

When choosing the skirting last year, we had a devil of a time working out which profile to use in the bedrooms. We wanted to save a bit of cash and make a decorative statement by using painted skirting, but we couldn’t find a profile we liked. After much costing and quoting (sorry, Tim!), we threw our hands in the air and found a company to make the same lambs-tongue profile as downstairs but in softwood. More expensive than off-the-shelf, but less than solid oak. It’s great to see them in, and amazing to see them painted at long last. I just hope it doesn’t look too twee or artificial in paint. The window subframes and the cills remain oak, and of course, the flooring is oak, so it should be a good balance in theory.

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Mike loves Osmo

Other random bits of the week include finishing off the hallways with skirting and architrave.

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And the WC buildup on the back plinth  magicked itself into completion. The drawing is actually with Dave, but James figured it was a simple amendment to make the cill and the top of the buildout be the same level, so he predicted where the additional boarding would go, and just built it. Looks fine to me.

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and he kindly left the pipes exposed for the plumber

The tilers have been beavering away in the upstairs bathrooms. This meant choosing the final position for the lights and mirrors so they can drill the electrics through the tiles. And of course, we have no idea what these mirrors or lights are yet, and less of an idea of committing to their location. Awesome planning on our parts as usual. Not. So double-quick to the internet and my graphics package to sketch out what was required. I think I’ve got it under control, but buying these things is pretty complicated as well because as this was our first foray into Fancy Stuff For The House and not just lumber and bricks, I wasn’t quite sure how the purchasing stream worked. As an exercise, it was good to get these things solid and communicated well to all parts of the team so everyone knows what to expect. In fact this whole buying thing sat alongside a review and future purchase of the electrical fittings which was interesting and time-consuming, but also rewarding because it’s forced me to know exactly what light goes where right down to the temperature colour and flange finish. This is a convoluted way of saying that although the tiling looks great, the work going on behind the scenes has been hectic.

I met Kevin onsite on Monday, and the guys have been putting up tiles steadily all week. By Friday they’d almost finished two bathrooms. By next week, it might just be most of the way there.

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lucky boys’ bathroom
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boys’ niches
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a “bold” colour in the master ensuite, says Rich
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accommodating my light fitting design in the master ensuite

Artur finished off fitting the kitchen and utility and left us this week, and handed over to Jason the marble guy who spent an afternoon templating the worktops. It will take about a week at least before they’re installed. We discussed in massive detail locations for the cuts for the hob and downdraft extractor, and it all hinged around fitting the ducting that runs from the extract, through its remote motor and out to the wall. The ducting quotes we got through originally were quite high, so I naturally tried sourcing it myself. Firstly understanding the function of each component and then finding a guy who would take the project (and my naivety) on board were interesting enough, but when it came to actually looking at the space onsite and taking responsibility for the spot where the colossal 200 mm diameter hole that’s going to be cut out of the brickwork for this part of the kitchen installation will be, I completely lost my nerve and quickly came to realise I was totally out of my depth. So I promptly handed this part back to Claire at the kitchen company. She was entirely professional and diplomatic, I would have been seething at some dippy client putting my project back a week, but it is now rather a hot potato as timing is an issue; the motor and its ducting are dropped in before the worktop is installed, so unless the gear arrives double quick, it might indeed hold up this part of the supply chain.  Full marks for enthusiasm on my part, nil for effectiveness.

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utility looking out
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utility looking in
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dot marks the spot
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virgin brickwork where a 200 mm dia ducting hole will live

Week 48

Goodbye scaffolding! It took three days to get all the gear down, and now we can see the whole building.

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scaffold neatly stacked and ready to depart

No scaffolding in the way means that Terry and Josh can get on with building the roof for the garage. This is a wiggly little beast that has had Terry brushing off his thinking cap to calculate the pitch of the flare. The flare determines the soffit width, and the soffit width determines the supporting post position, and all this is constrained by the location of the neighbour’s fence. And don’t forget the guttering…. Much hemming and hawing occurring this week, and even Dave was onsite to have a look and a ponder. In the end, we all reckoned the best way to build it was just to get on with it and see how it fell. So we all left Terry and Josh to it, and by the end of the week, they had a plan that matched the flare the same pitch as the rest of the house and he reckons the guttering will just kiss the border just like the old house used to.

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the first truss on the garage
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building the garage
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more trusses from the back of the house
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and even more from the front

Lee, Sean and the groundworks team have been back with their digger to make the rainwater drains meet up to the soak-away in the garden. There are six downpipes at the back of the house that all run to the inspection port. It was a little odd to see the this thing poking its head up above lawn-level, but the plan is to cut it down to as low as it can go, and if we ever need to rod the downpipes we’ll have to find it and dig it out to get access. This is ok with me. I regularly used Douglas’ old set of rods to sort the drains in the old house, so a bit of potential digging on the off-chance that these need sorting isn’t going kill anyone.

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inspection port
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groundworks return
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nimble digger
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garden massacre but the camellia is undeterred

Now that we’ve sorted the design on the fireplace and have signed off on the plans, it’s down to the guys to build it. But there are still a number of trades to coordinate: stone, joinery, fireplace, general building, electrics. There is a lot to this piece. I had my first foray into sourcing stone this week having gone to the stone yard to have a look at some off-cuts. I hope the inside does justice to the outside.

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lots of stone
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chimney symmetry

It’s always a challenge to walk around site and to visualise what it will look like when finished. It’s hard to resist taking photos of general stuff going on, but equally hard to figure out where the best vantage will be for the “before” or “during” snap to compare to the finished “after” one.

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during?

Nicola’s design is being finalised, but here is a quick working-drawing teaser.

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The plasterers work hard when they’re onsite–we just need a final push to get it done and then the architrave and skirting can go up. In preparation for that day, Clive is staying out of their way and has got a great system set up in the master bedroom for the task of painting miles and miles of wood.

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family room ceiling — tick
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kitchen with plasterers’ platform
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living room with tray ceiling and bags of plaster
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ground floor ceiling protrudes until the landing apron is installed
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Osmo-ed architrave
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relief grooves in the backs of the tall oak skirting
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Clive loves his Osmo

We’ve come up against a stumbling block with shower trays. The current ones we’ve chosen are expensive, and two don’t fit. One of the wells made for them to drop into is slightly too small and we’d like to see if we can grow it. This shouldn’t be too much of an issue, until you take into account the underfloor heating. Risking making a hole in the pipes set in concrete to chip out the necessary extra 100 mm would be catastrophic at this point. So we’re trying to figure out other alternatives, one of which might be a wet room type of thing. Tim can’t start tiling until the trays are down so we’ve got to get our skates on to sort this out or the whole programme will suffer and we’ll push everything back weeks. The jury is still out while we research other options, so in the mean time, here is a photo of the shower in the girls’ bathroom.

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where’s the waste, Wally?

You would think that choosing colours would be the fun but, and it is. But agreeing on colours is another matter. And nudging the kids to make decisions about their rooms is proving a challenge too. Tim says to paint the whole thing white and wait with colour until the rectification period is over and the inevitable cracks are plastered over. This makes a LOT of sense, but it is so tempting to just paint it its final colours and get it done. With our usual speed of making decisions on this project, it may be after the warranty period before we finally decide, so Tim just might get his way after all. And by then, Tim will be sailing off into the sunset, drink in hand, remembering fondly the lovely job he did at St Anne’s and it being ancient history!

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tableau of indecision
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Josh needs a new pair of boots

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Week 47

We have a flue!

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no jolly men in red suits today

Actually, it’s a flue liner, not to be confused with the identically named but made of pumice ‘flue liner’ that was already installed with the chimney went up. All very technical, but for the past few weeks, Dave has been developing the plans to make this thing work.

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These are the best laid ones of the bunch…
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installing the cowel at the top
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all set to go

Terry and Josh have made a start on the garage roof. This first requires brackets to be attached to the wall on one side and onto the brickwork on the other. They were making good headway until they got called to build a new skin to a wall in the hallway later in the week.The problem was a very small area of single skin which was going to make the place thermally inefficient and vulnerable. This issue had been brewing for a while as we’d been waiting for approval from the warranty company with this wall design and with a little pushing from Ben, they finally approved the thinnest version which is great because it allows more of the oak frame to be exposed. But it’s a problem no longer, as the thing is now built at long last, and the plasterers can get on and finish it off.

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Terry’s garage roof brackets
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thicker wall

Aaron’s been in to finish the first fix wiring. The wires have been capped and cased all over the house, and they’re making maps of were they are under the plaster so we don’t end up sticking nails through them when we put up artwork.

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breaking a few eggs before the omelette is finished

Once Aaron was done, there was a whole gang of new plasterers that came and put the ceilings up. It’s very high tech with laser sights and grids of brackets to hold up the suspended ceiling that hides the electrics and plumbing under the concrete upstairs floor. They’ll still be about 2.8 m off the deck.

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straight line gizmo

One last trip around the scaffold to check out the finished roof.

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can’t resist taking another of these pix
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cloaking tiles
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a mortar snake through a hole in the slate (these just flick off)

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lead dormer cheeks
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pencil lines showing the handmade workmanship

The doors arrived at long last. It took four guys to lift them off the truck, and they came pre-assembled in their frames. James, Terry and Josh will fit them next week which will make the building will be almost air tight. This will not be a small undertaking. As you can see, we have yet to choose a doorknob in the centre. Clinton actually bought a brass casting kit a couple of years ago, and we’ve got some thoughts, but it’s got to be good. No pressure!

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colossal front door (it’s upsidedown)

The plasterers are just about done upstairs and will move downstairs next week. Like the rest of the house, it’s not been straightforward: there are some fiddly bits like in the upstairs hallway and some enormous swathes like the stairs wall and the whole of our bedroom. They’ve done a great job, but they’ve got to get a wriggle on to finish downstairs before the floor goes down.

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master ceiling
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plaster in the master bedroom
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hallway looking east

 

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hallway looking west
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stairs area
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lunch pail

And then the scaffolding came down….

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a good before picture of the knot garden

 

 

Week 46

Most of the action this week occurred behind the scenes. Lots of planning and sorting and choosing more than cutting, sticking and building. We’ve chosen a fireplace, paid bills, decided on tiles, placed thermostats, chased electrics, considered ironmongery and built-in furniture, and we started thinking about wardrobe build-ups, kitchen pendants, sofas and curtains. I thought we were doing well with box-ticking until Tim asked for confirmation of colour choice for the paintwork. I think I need a lie-down….

Spencer is pretty much done with the roof, and now he and Jackson are on to the more decorative bits. One of these is the scalloped lead-work around the windows. There are 16 downstairs and 10 upstairs runs of this lead, all of varying length. There is nothing at all normal or even and symmetrical about this house. The lead was installed when the oak subframes were put in. It serves a very useful function in keeping the brickwork section underneath waterproof, but it’s an artisanal job to make it look pretty.

It starts with a scored out scallop.

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a satisfying OCD moment
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Jackson and his compass

Then the scallops are cut with actual scissors to make the shapes.

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Spencer practicing his cutting out skills

Each cut-out is rolled up and hammered into place.

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house2017.02.24 - 6.jpg The guys wear gloves because of the chemicals in the lead. Working with this stuff all day is toxic–lead poisoning is a real thing, and the preservatives on the surface are well-yucky.

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ooooo…
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…ahhhh

We’ve opted to keep a layer of PVC on the course between the plinth and the vertical brickwork to protect the plinth from stuff dropping on it from above. All it takes is a stanley knife to remove it later on.

Plastering is the name of the game in other areas of the house. And in the few rooms where they are not working, Terry and Josh can get on with the window boards. Must say, they look lovely next to the subframes. They’re both treated with this Osmo oil which will bed in and soften in colour over time. We’re putting the stuff everywhere on all the oak except the huge structural pieces–architrave, door linings, the lot. We’ll even slap it on the oak underside of the first floor overhang outside. James hates it only slightly less than the black stain on the soffit boards.

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window board

Another interesting piece is the brick inlay panels. They’re not herringbone, but everyone calls them The Herringbone Panels–even us. Actually, with my Pedant Hat on, they’re Askew. But this is alright with me! (Sorry). Clive painstakingly sliced each brick to a skinny sort of depth, and we’ve bought this fancy adhesive for them to stick them on. Like the oak cladding last week, this is not quite functional, well, not at all, but it looks awesome. They’re doing a brilliant job setting, pinning, gluing, and mortaring them into place.

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There are fifteen panels to make: 5 across each apex front and back, 5 across each paired square below them, and 5 below the windows in the hallway. That’s a lot of work, and I feel somewhat guilty just writing this in all the time they’re spending making the panels, but they are taking enormous pride in how it’s turning out. They took a day off the scaffolding when storm Doris blew through, the front and some of the back are mostly done.

I don’t usually go on about it, but I take great pride in looking at other houses with this similar non-herringbone brickwork, whose designers have decided to use a different brick from the rest of the house because it can be bought in, and thinking that our guys have simply taken the time and made the effort to do a brilliant job. Anyone with eyes can see that it’s a total pain to have spent days and days cutting these really thin slices to carefully stick on the boards, which is what James and the guys have done. But the finished effect will be seamless with the brickwork in the rest of the house because it’s exactly the same brick. It’s a bespoke house that everyone  onsite is on board with to make it as good as it possible can be. And THAT is the bit that’s amazing.

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lonely roof while Doris blows through