Week 43

 

 

 

 

The roof is almost completely done. The colour is great, the guys are working hard–even on a Sunday, and the leadwork is gorgeous. The guys tell me there are loads of cuts which is slowing progress at this stage. You can hear them cutting from across the train tracks into the woods as we walk up to site. Most of the cut tiles are fitted all around the fiddly dormers that were built, needed a redesign from Dave, unbuilt, rebuilt, and now leaded and tiled. Loads of effort but they really make the building.

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leadwork over oak and under the tiles
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fiddly

Tony has been busy experimenting with the curlicues on the balusters. He works out a listed building that has always been a forge since it was built in the 1400s , and he’s working in tandem with our joinery company that I visited back in Week 24. The joinery company works in the complete opposite way with a spotless factory full to the brim with machination, lasers and CNCs. You couldn’t get a pair of trades working more differently. And they’re both getting on famously! It would be nice to think that we’ve started a symbiotic relationship in stairmaking here.

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Gregory visiting the forge with me
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CAD drawings to scale for Tony to work with (that’s our lamp in the back all restored too)
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ta-da!

The stair design is super complicated with three types of balusters, intricate oak interim newel posts, and all the other bits of the stairs like treads, goings, aprons, strings and nosings. It’s an artform. One of our decisions to make was about the thickness of the upstairs flooring: 15 mm or 20 mm? This had a massive implication for the staircase which has a 10-week leadtime. 5 mm! But it has a big effect on stairs. It was a job for Ben to coordinate all these overlapping decisions in the correct order so everything arrives on time. Not inconsequential, and I’m glad I’m not doing it (I couldn’t).

So I’ve had my sharpies out to ensure that everyone knows exactly where each type of item is going. This might sound pedantic, but it’s not a simple task to create this masterpiece when its taking two manufacturers, Ben to coordinate, Tim to purchase, and James onsite to make the whole thing work.  Ultimately it will be a really special part of the house.

Another Big Thing going in is the bronze double doors to the back bay. They look great now, but I know that when the glass goes in and the lead lines don’t match, I’m going to really have to work on my non-cringe attitude towards it. But, …. it’s the way it is, it’s in the drawings, and we’re leaving it. But before all that happens, we’ve got to protect the casements, so the doors are drilled and fitted, and then they’re tucked away in the garage for safekeeping until the rest of the building is watertight or at least until the wet trades are out of the building. Access will be an issue too when these go in because we don’t want the whole of everyone to be opening and closing them all day long, nor do we want to have them propped open and potentially bashed into accidentally.

There are masses of guys onsite every day now, and parking is becoming an issue down our tiny little lane. Most of the neighbours have been super patient and we’re grateful for that. It’s only temporary! James even got his shears out to cut back some of the overgrown (we haven’t lived in the house for almost two years now so no-one has been around to do this) shrubbery across the way so that cars can pass more easily.

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liability?

We’ve had MANY meetings about electrics. But a single team will be onsite now to finish the first fix. In hindsight, we should have been much more proactive in wiring this house from the start. We should have got sorted with lamps, circuits, control and all permutations of data and TV sockets that are going in, right down to the smoke alarms long before we put spade to earth.

One of the questions Paul asked today was what height do you want the doorbell? Well, what height SHOULD you put a doorbell? It was all down to Clinton pointing his finger at Paul’s shoulder through an imaginary doorbell and saying, “Here.” So the guys got their drill out and put it through the building at Paul’s shoulder-height. Effective, but bonkers.

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electrical pow-wow
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wiring for the study
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“Where do you want your outside lights, Madam?”  “Er,…. ?”
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cloaks closet / IT hub

The screed for the front floor was laid on Friday to set over the weekend. The guys moved the ladder to the other side so we all avoid the area until it’s rock-solid.

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screed
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hi-tech job this screed laying

 

Meanwhile the plasterers are in the bedrooms making them look like, well, rooms. They covered up the windows with masses of really thick black tape and card to protect them. This is all well and good, but the house is now completely dark. They’ve brought in masses of lights to help, and these are good because they highlight every imperfection. Clearly, there aren’t many imperfections when they’re done. They’re a totally jolly team which is amazing considering it’s totally hard and messy work. They’ll be in over the weekend (which is awesome) so that it goes off in time for Monday and all the chaos that ensues for next week.

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electrical cutouts
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portable lighting
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blackout
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a LOT going on this week
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all packed up after plastering

It’s lovely to just walk around and see what’s changed from day to day–even down to where they put stuff. I think that we’ll be using the house in much the same way as they do; they’re putting their gear out of high traffic areas, just like we’ll be doing when we move in. I’m taking notes….

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OK so maybe we won’t store off-cuts in the master bedroom…
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tableau of M&E and insulation in the kitchen
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Dizzy has been onsite from the beginning and is now residing in the kitchen

Week 42

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Roof tiles arrived this week. Spencer and his team used the tile-escalator, or Bumpa, to haul 10,000 tiles up to the roof. That is TEN THOUSAND. A totally bonkers number.

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We’re very happy with the colour. Although we didn’t use a huge mix of colours in the end, having gone for mostly Heritage, Michelmersch, they still look really mottled when they’re on, and that’s the look we were going for. The colour changes a lot in the light, and it will darken over time.

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frozen tiles
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they frost up on the north side of the house

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Josh with saw, not enjoying puzzle-piecing the insulation

Josh, Terry and James are cutting up bits of insulation to fit in the rafters. Not a super fun task, but they’re getting on with it bravely. In fact, it’s their absolutely least favourite thing to do in the whole build because they’ve got to get all dolled up in their anti-dust gear complete with masks and as much full-length coverage as possible to avoid fibres sneaking into clothes and itching all to hell. And we’ve got tons of the stuff. Some of the long sections will have rolls of insulation, which gives a small respite, and these will be installed after the plasterboard ceilings are put up so they don’t drop down through the gaps.

Once the solid insulation is installed, they tack up large bits of fancy tin-foil to make it even cosier.

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tin foil ceiling in back bedroom….
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… now covered in plasterboard later in the week

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A small issue percolated to the surface with lining up the glazing bars on the west and north faces in the front landing first floor bay. We’re still discussing how to deal with it. But the rest of the windows are going in nicely.

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We’ve got another issue with the glazing bars in the back of the house too, and this is more of a design thing. They don’t line up either. But is it a problem at all? Architects would probably recoil in horror and shout “Of course!”, but this is a one off house, right? It’s the crack in the pot in the great grand scheme of things. Making them line up would require masses of redesign from the bricks to the subframes and on to replacing windows and frames. Tim reckons that once it’s decorated and furnished we won’t notice it so much. He’s probably right. My plan is to plant the heck out of the garden so you see through the windows (obvious but important here) into awesomeness.

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is it a problem?

The kitemarks were such a bugbear at the beginning of the build with the warranty company insisting that they were visible ON EVERY PANE. There are 98 panes. That was clearly not the option we wanted, and after many flurries of emails, we got them printed discretely just behind the glazing bars, just like the window company does on all their other jobs (that probably don’t use our warranty company).

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the hallowed kitemark

It’s still below freezing but at least it’s sunny and as warm as it can be for the guys working on the back of the house.

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The view straight through the house is still pretty special.

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back to front
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through to back

It’s still been freezing every morning, so here’s a gratuitous picture of the frosty Common.

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Before Christmas we had the pleasure of meeting Nick Archer, an artist in Rye who we’re going to commission to create a work for us on this wall. He’s done amazing large scale works with colour which is his speciality, and lots of his pieces are bought by corporations with large lobbies that can fit them. We’ve fallen in love with a particular piece of his below. We’ve even moved the electrics in this room so you see the painting from the kitchen instead of a black screen of tech. The painting will bring the whole downstairs together.

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future home for a Nick Archer painting …
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… and Nick’s “Stranded” which is similar

As a testament to the cracking-on vibe that is occurring onsite, the roofers and a window guy are onsite on Saturday. This doesn’t happen very often. Spencer and his team are enjoying a little winter sun and practicing their catching skills. I’m told they’ll even be around on Sunday to load more  tiles up to the roof–no cutting or noise to annoy the neighbours, just generally getting on.

There were 20 guys onsite on Wednesday, a world record for St Anne’s!, and around 15 for the rest of days in the week. Lots of juggling with cars, gear, deliveries and tea.

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action stations

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there’s an X on every fifth course to show where extra nails have gone for building control

Inside is looking very different day by day with the addition of each window. We can start to set our minds to decorating this beast, and thinking of things like curtain returns and furniture.

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Some of the windows died en-route to their final destination which is sad considering all the love that goes into each one. But it must go with the territory and there’s only one dead soldier so far.

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The pipework to bathrooms in the first floor has been installed on the ground floor ceilings throughout, and it pops through the floor when needs be.

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pipes, windows, & electrics
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waterworks in the study ceiling

One cool thing in the underfloor heating is the sensor setup. Tracks in the screed were avoided to install a sensor unit that fits between the pipes and connects to a programmable unit on the wall. This unit controls a zone, and there are units dotted around the house. Will be neat to use!

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shower room sensor spot

Another M&E thing we’ve got is a mechanical extract that runs from a central hub to each wet area and the coats closet with all the electrics in it. This unit will raise the circulation in the house so we don’t get condensation and then mould; part of building regs and calcs on the size of the building…. (?)

There was a debate early on about how to cross the vaulted area with the MEV pipes to the shower-room on the west side of the building. At the time we talked about possible fixes such as boxing it in around the apex of the master bedroom ceiling, or adding a second extractor fan for just that bathroom, and all sorts of complicated ideas–none of which were particularly enticing. But in the end James got the guys to run the pipework over the entire ceiling between one roofline and the other. Pretty impressive!

The photo with the silver MEV pipework shows the underside of the roof having been tiled, and the right side still to finish. You can see the lovely blue sky through the Tyvek  and battens on the unfinished side and more blue sky all along the ridgeline.

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silver MEV pipework

The front of the house upstairs is pretty dramatic. James and the guys continue to put up extra Tyvek and insulation whenever they can to protect it. These are the most precious windows ever! And it’s great to know that they think so too.

There is still a teensy bit of floor to left screed still because the team had brought just slightly too little gear with them last weekend. They come up from the south coast to do the work and they have to do it when the site is not overrun with subcontractors. They must have been horrified to find they’d come up short. They’ll come back soon, and it will be good to be finished to cover those delicate pipes.

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landing looking west
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landing looking south through the master bedroom

The lone windows guy installed the side lights to the front door today. At least it’s a little warmer this morning on the north side for him. And the forecast is good going forward, so here’s hoping for a good few weeks with lots of activity!

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Week 41

Lots of decisions in the background. Lots of cold cold weather.

Underfloor heating upstairs, wiring for the alarm system and sorting most of the first fix electrics was the name of the game this week. The window guys had a break and returned to base for a week while we wait for the next shipment of windows.

The guys came to screed the first floor, and they couldn’t get into their shed in the morning because it was frozen shut at -8 C. They rescheduled for Saturday only to find that it was still -6 C and the pipes onsite had frozen leaving them waterless.  They worked around it by running the hot water to make up their mix through the space heater. Nice. But they managed.

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future toastiness
Not many photos onsite this week. The kids have university interviews, with lots of travel hither and thither, some of the team are on holiday this week making for a lack of meetings, and there is a lot of stuff going on for me at work. Work gets right in the way of site visits. And all that frozen scaffolding makes for a pretty challenging time onsite.

The windows are lovely, but I feel we may have cut too many corners by not having enough openings in the master bedroom and the hallway where the tall windows are. We’ll see.

Now, back to the electrical drawings.

 

Week 40

New Year, new resolve, ….. we WILL be living in this house before this year is out. Having seen the potential of this place in 1999 and bought it and moved in by Feb 2000, we’re finally going to have this noose around our necks lifted. We’ve hemmed and hawed for so long about the most cost effective way to renovate or fix or whatever, and we’ve lived in such an ambiguous state for so many years, that it’s quite incredible to think that it will ever be FINISHED. Don’t get me wrong, I’m sure there’s finished, Finished and FINISHED, but just to have a house that doesn’t leak and looks half way decent will be a huge improvement on previous years. After all, the kids know nothing else!

And of course, it will be way better than half way decent. You can see from the time-lapses that there is a bunch of activity onsite these days: electricians, carpenters, flooring, heating, windows….. It’s starting to really crack on.

The window guys started on 9 Jan, so all the oak subframes had to be installed beforehand.

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family room
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they will eventually fade to grey

James has kept a bit of celotex on the sills to protect them once they’re in.

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shocking weather
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door frames being built and getting installed

Terry and Josh have been quietly getting on with wardrobes upstairs and kitchen framing downstairs.

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kitchen studs

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The window guys arrived en masse in a team of four or five depending on the day. The last time we saw this gear was up North, and it’s weird to see the frames and glass in the house at long last.

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test pane

One of the guys was a specialist pointer: each of the windows has a silicone bead running around the frame between it and the oak and another between the frame and the glass. I’ll get a macro shot of the beading next week, but there is a precise technique and the finished product is gorgeous.

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waiting patiently for installation
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master bedroom
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master pane
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brave man with a hammer

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master bedroom from inside

There are still loads of things to do around and about. The roof tiles should arrive this month, but since it’s a stand-alone piece outside the Critical Path, it kind of doesn’t matter when they go on. The building will look very different when it’s got its hat on.

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roofline

The first floor is being covered with celotex insulation prior to the underfloor heating next week. Wednesday is screed day, and this works perfectly with the windows guys because they’re awaiting delivery of more gear from Grantham which arrives the following week, so they’ll take a little break from this job while the floor sets. All very time-dependent and complicated.

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bathroom

We had a stairs meeting this week with Tony the Blacksmith and Colin and Gary from the joinery company. The goal was to sign off on the plans and get into production which is 10 – 12 weeks from sign to installation. Tony brought models of his spindles and had a great conversation with the joiners. In a total Goldilocks moment, we’ve decided to use the middle sized section of spindle. Plans were signed, and production lines confirmed, so we’re looking at end of March to see these in real life. Tony says he’s making progress with the lantern as well.

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oodles of spindles

It also snowed this week.

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disgusting weather
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frozen camera housing
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snow on scaffold through the new windows
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door handles
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front bay–with windows (most of them…)

https://youtu.be/5GacEAXtvVMhttps://youtu.be/QKmUF9l0b4whttps://youtu.be/t4UgZs9S9-ghttps://youtu.be/-t7Jhgjy5Vg

 

 

 

Week 37

Underfloor heating and concrete screed went down on the ground floor this week. There wasn’t much going on up on the roof this week, so James kindly moved the timelapse camera to a better spot.

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underfloor heating set onto the Celotex

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it’s 3 degrees and these guys are in short sleeves

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loaded by wheelbarrow
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lines of scaffold, oak and insulation
The guys have worked really hard to get the building closed up for Christmas. Closing up the site over the break gives us a chance to stand in the building and visualise the space so we can make good decisions about socket placement and future furniture. The goal is to make as many decisions as possible while the site is shut so we don’t hold things up come January.

We didn’t find any creatures when we came by, but I don’t think we were the first in after the concrete was laid.

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critter prints in torchlight
https://youtu.be/V8VaReaJUZU