Week 84

Flicking through my Waitrose Magazine searching in vain for interesting Christmas recipes this week (and only coming up with increasing feelings of inadequacy looking at saucy Nigella in page after posed page of perfection), I saw this quote by Michael Roux. You gotta hand it to Trevor and Sid for getting onsite double quick when things go wrong. We must be on their quick-dial list which is great for service, but I think they should have listened to Michael.

After much inspecting and head-scratching, Sid realised that last week’s tepid-water situation was down to the lack of a non-return valve in the pipework feeding the tank. It looked like the cold was getting pumped round the pipes when required, but kept filling things until turned off. One of those things was the big hot water tank in the loft which kept getting topped with cold as we used the hot. Sid said he’d seen it before on a dog-washing station (really?!) where a blending valve had been added. The more hot water we used, the more it got cooled down by the cold water. Not great. So one valve installed later, and now we’ve got bags of hot from every tap and shower. Hooray!

He doesn’t usually carry a non-return valve around with him, so he cribbed one off the setup in the girls’ bathroom that he was due to check anyway. We’d bought one of those fancy ExoFill taps where the waste doubles as a fill, so it eliminates the need for a separate spout. Very whizzy and not that expensive. Our problem was that it never filled with any speed. It was always just a dribble. It was odd, because the pipes were 25 mm diameter, the same as the sink which flowed like fury. Sid thought the slowth might be the thermostatic valve plumbed in upstream, so he gradually took it apart over the course of the morning. The valve was ok, and the cartridge worked, but what he found was that there was a massive wodge of silicone gunk in the pipework blocking the flow. Wodge removed, and now the ExoFill is a torrent. Fabulous.

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torrential bath

Dave came to site midweek to check that the mould growing in the loft required the loft boards to be changed. You may recall from previous posts about June’s flood that the contractor was working from a Scope Document that set out what work was required to fix the house. This document became the kind of bible for the remedial works, and is the one the insurers approved. One of the items on it was to replace stained loft floorboards. That’s a large job and one that Tim’s been avoiding even though it’s in black and white on the snagging list and the scope document. I’m not quite sure why this one has been left and left and left. It’s even more curious because another item in the document is to cover the ceiling lights that poke up through the floor of the loft with little hoods to protect them from frying the insulation that they get covered with. At the moment, the solution was to leave the lights  completely bare of insulation in the whole area which leaves great big cold spots–not great from a thermal efficiency point of view.

The question is: why would Tim hesitate to have the insurance company pay to replace the loft boards when he’s got to go up there anyway and take them up to add the hoods and insulation? A bit of mould would work in his favour here. I just don’t get it, and I don’t like to think he’s being contrary for the sake of it. The Loss Adjuster wants proof that the work hasn’t been carried out if he’s to chase Tim, and Tim needed proof that there is mould to carry out the work. So Dave’s visit was all about recording these things, taking some snaps, and writing a report (and corresponding invoice) to say the bleeding obvious and get the whole thing in motion. A big thanks to Dave; he’s always welcome and always good for a very measured and balanced view on how to manage the situation. And another week goes by…..

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mouldy loft and lights ready for their hoods

Ricky the New Sparky was in on Friday to sort out some of the light sockets too. We’ve got dippy things occurring like inconsistent multi-gang switches (the main lights are always the switch nearest a doorway) a fancy skirting light missing its innards, and fiddling with the outdoor lights sunk into the ground to stop the circuits tripping every time it rains. That was an easy one–the seals had been installed upside down. There are six of these, and now they’re bomb-proofed, sunk in the right way round and all siliconed up.

Hopefully we’re getting to the very end of Bits And Pieces.

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happy ground light
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not happy skirting light

Week 73

As we lurch into another week of very little happening on remedial works compared with masses accomplished on the driveway, I’ll start this post with a bit of a change in tone. The blog has gone from Public to Private to keep the project’s chronological recordings from being used by lawyers, and since you’ve suffered through the rigamarole of answering invitations and creating log-ins and passwords to get access here, let me reward you by gently leading you towards the edge of the rabbit hole to peer down at what’s really been going down behind my previously sugar-coated versions of my eleventy bloody billion previous posts.

The post-flood remedial works are supposed to be complete by 16 September. This would be funny if we hadn’t been here before; now it’s just business as usual. It includes both a builders clean and a sparkle clean as well as the handover of The O&M Manual. Just that alone should take about two weeks! O is for Operations, but I’m a little hazy on M if it’s not Manual, as it would then be an Operations and Manual Manual. ?? Tim’s plan such as it is, has the electricians in Tuesdau (HA!–still hadn’t had confirmation of their arrival by last Friday), decorating and groundworks complete, joinery assembled and snagging finished by Friday, leaving room for the cleaners to be in early next week. Clearly, pigs are aloft in Oxshott, and there’s nothing we can do but watch this oncoming train wreck. For the third time.

The biggest problem is that there’s no stipulation of timing with the insurance works–the loss adjuster is only interested in cost. Our rent and associated Liquidated Ascertained Damages are considered uninsured losses and aren’t covered in the remedial works, but a small teensy portion of them is covered in the JCT, the main contract of the build. And the kicker with that is that when we took advice from Ben at the beginning, we set the LADs to be £500 a week which just about only covered our rent and not a lot else. Clearly this is no where near enough and doesn’t cover things like numerous removals, setting up services at a rental property, storage costs, postal redirection, estate agents fees or wear and tear on one’s soul. We’ve got a discussion to have with Ben, but….

Anyway, as there’s never been a dull moment on this project, er, apart from the bricklayers’ one-week strike…. or maybe the plasterers’ scheduled three week/actual six week stint (unbelievable),…. the biggest hiccup this week is that Ben has left. He has suffered a bit of a breakdown and if he told me that half the problem was bullying by our contractor, I wouldn’t be surprised. His girlfriend wrote to us on Friday effectively resigning him, and his out-of-office email says the office is closed until Autumn 2017. It’s a huge blow to him personally, and it’s horrible for him I’m sure. But professionally, it leaves us right up the creek without our paddles.

The contract requires a Contract Administrator, and because Tim is Tim, and he is entitled to do so in the contract, he won’t do any work at all without one. So we’ve hired Alyson (welcome, Alyson) from Aspire, the driveway crowd (who’s doing an awesome job), to pick up the pieces and see us across the finish line. It’s the logical solution as their values as a company are exemplary, the work they’re doing on the drive will actually be done early (Shocking.  I know.), and they know the landscape (sorry) of developing houses in the area. Tim’s already objected that us hiring her is a conflict of interest, and to object to her appointment is another one of his entitlements under contract, but I’m not sure if it’s in his interest or if an adjudicator would agree with him, because we all simply want this wrapped up. Perhaps Tim will relax into this new appointment, and I hope he does for everyone’s sake. Alyson is meeting with Tim this week, and hopefully they can get started without drama.

The JCT says that the contractor has to make “regular and diligent progress.” Diligence is a little suspect because as you can see on the time-lapse, although Mike is armed with paints and brushes, he’s spent an awful lot of that time talking to the Aspire guys outside. Everyone’s really waiting for the flooring guys to finish laying the wood upstairs before any real work can start. They’d done a lot of the joinery work before the flooring went down: some of the doors needed replacing and lots of warped architrave was reinstated. You’d think that after Tuesday when the flooring was finished, that they’d be onsite in force. But, sadly, no. Still no site manager, still no programme. Tiles and skirting hadn’t been ordered, groundworkers were nowhere to be seen, and, surprise, no sparkies had attended for weeks. I would like to be pleasantly surprised to have these things in place and all mapped out. But I’m still waiting even now.  It’s a big ask for Alyson to wade in at this eleventh hour, she seems up for the challenge, and we’re putting a lot of faith in her.

Dave completed the snagging list over the weekend ready to give to Tim today. Everyone loves a list because you can simply tick things off which gives an enormous sense of progress. The challenge is to put some perspective on the individual items. Some, like reinstating the driveways for our long-suffering neighbour round the back are huge. Others, like picking up a single bolt off a windowsill, are insignificant. It’s great that the list is done and distributed, but I can’t honestly see the more than 200 items being scheduled and done by next Friday.  Do you?

Take a look at the electrical cupboard for instance. It needed to be completely reinstalled because it sat right in the path of the waterfall back in June. The sequence of works to fix it involves the electricians, our appointed security guy doing the alarm, the plumbers doing the heating manifold, the joiners and the decorators to each do their thing. You’d obviously think, “oooo this requires careful sequencing of trades.” What we’ve ended up with is everyone doing a little bit when they can, nothing getting completely done, and a shocking puzzle pieces arrangement of build-out joinery to cover it all: wires sticking out, bare blockwork behind pipes, unintelligible arrangements of wires….. What we want, and what’s on the snagging list to be done, is a quality finished cupboard. This isn’t it.

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don’t get me started

Enough griping. I haven’t put any time-lapses on the blog for a while so I’ve put a bunch showing progress made on the drive at the bottom of this post. In the meantime, here’s a lovely tiny video of some hawk action one day when visiting site (Allison, can you tell what these creatures are?) and a few photos front and back.

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it will get less stripe-y when they tamp it down and add sand to the joints
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digger’s last week coming up
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rear garden still to be sieved

Next week we’re supposed to see tilers, joiners, grounds-guys, electricians and decorators. And the kitchen company because someone has dinged one of the doors and it needs replacing. I’m sure much of this will happen, but the problem with having a load of trades in all at once is that it gets crowded and work actually slows down. We’ll check the snagging list against how much progress was made on Friday.

In the meantime, the drive will be finished a few days early. Go figure.

https://youtu.be/7aKZsG2Eka4https://youtu.be/kQzLZa1ol2w

 

 

 

 

Week 63

Post redirected, banks informed, car insurance changed, schools notified, meters read, cleaners booked, checkout from rental organised, and… off we go at long last. After two years of being away from St Anne’s, we’re finally moving in to the New House. What an adventure!

What could possibly go wrong? We’ve moved twice already, so we’re a dab hand at packing up with all the incidentals and hiatus in broadband (for the four teenagers this is the biggest hiccup in the process) that go along with it. What do you suppose is the worst thing that could happen at this stage? Problem with the removals? Kids getting ill? Car breaking down? I’m sure there are a few potential perils that could befall us now. But, Monday rolled around, and Andy and his removal team were top notch as usual (we’ve had the pleasure of them moving us four times now including once for the office). The kids remained amazingly buoyant and kept calm despite their five A-level exams this week and two the next between them. So even though Mum was going a little nuts, it was all looking great.

Until Tuesday.

We let the removals guys in to the pack up the rental in the morning and rushed over to site for an early meeting to find Tim’s car parked up in the lane and much activity onsite. Apparently, the main valve that regulates the water pressure from the mains leaked overnight. This valve is in the loft and is the first piece of apparatus besides pipework that the plumbing sees after it enters the building from the mains. It’s placed just upstream from the hot water tank up there above Gemma’s room. Somehow a bunch of water came out of it, and I won’t say any more because the loss assessors and legal teams are involved. But it must have been on a long time looking at all the damage.

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the join in question is the one with the white silicon tape to the left of the regulator
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all the wood floor is coming up to let the floor underneath dry out
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drying out the saturated electrics
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wet
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lots of skirting started bowing immediately as water cascaded down the walls
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light fittings were removed and put in a pile in the kitchen
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wet walls and water line drawn on floor

The rest of the week has been spent getting our stuff into storage and trying to find an immediate short term rental. We’ve got some great friends who have kindly put us up for as long as it takes which is incredibly generous, and we are very grateful that everyone has a bed, cups of tea can be made, and that we can use their place as a base. They’ve even let us use a part of their garden for all my potted plants. But somehow we’ve got to get cracking back into real life next week what with school, work, and exams, and coordinating what’s in and what’s not in the storage pod. Somewhere, buried within the solid mass of boxes, we’ve got to retrieve gear for a D of E Gold expedition, school shoes, and outfits for two proms before Friday. The contracts for the legal team are also buried along with all our warm clothes as it’s just gone from sizzling heat wave to soggy cold snap. My little Toyota would be bursting to the gunnels with all this stuff, so I think we’ll have to acquire other forms of transport to schlep stuff around town. So that’s another thing to organise.

And after that it’s picking up the pieces to find our third rental during this project.

There is no time to wallow in what this all means or how much it’s going to cost, we’ve just got to get on with it.

Good feeling gone.

Week 62

Welcome to Week 62 in our 36 Week project…. It’s all about finishing now.

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bathroom niches have their lights
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tiled flooring is down in the bathrooms, but no shower screens yet
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fiddly short tiles cut to finish the floor, but no mirror
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master vanity unit has been moved, but no lights
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Rich tiled the utility splashback ..
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.. and started the tiling in the kitchen

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looks much more kitchen-like; requests for moral support go unheeded…

Lots of pressure to Buy Things like… doorbells. Have you ever given much thought to them? The button bit can be a nice design piece, and there are many many different types to choose from. But the ringer, chime, sounder, whatever you call it, has three flavours: school bell, electric programmable with a bijillion different “songs”, or an antique from eBay. We went for a chrome schoolbell in the end. Boring, but necessary.

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doorbell: brick mounted or doorframe mounted?
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garden getting cleared gradually
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tiling and water butt
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thinking herb garden thoughts
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more herbs: got a recommendation or favourite to share in comments below?
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horrible scary crack filled
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security lights installed
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oak beam in lieu of bricks to support garage installed

There was an area on the back porch where the supports under the structural oak were slightly shy of the windows leaving a 20 mm gap. There was 10 mm tolerance generally for windows abutting to structure in the specification, and the guys managed to put it all on one side, making the 20 mm of air. The windows were installed just after Christmas, and this gap had been glaring at us ever since. One transgression for the Quirky House Police, but it’s filled now and looks much better.

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Paul filled the gap with surgical precision
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plinth splits for guttering downpipes restored

The bricklayers elevate their work to an artform. I hope that they’ve enjoyed working on this place, because they’ve had a lot to think about. Mind you, this week’s daily quizzes were mostly about war films which really tested my memory of dates, battles and geography. Oh yeah, ….. and what is the only airport in the States with an actual airplane in it? And whom is it named after? But check out the symmetry around every wall and detail as you look at any photo with bricks in. Genius.

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study is finished with flooring and electrics
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massive patch panel in the utility room to centralise all the data points
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fireplace with temporary buildout, but the room looks miles better with a coat of paint
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colours look alright in the kitchen into family room — Dulux Trade is A-OK
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master bedroom detail
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wardrobe rails in
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electrics are getting there one socket at a time, but not sure about the labelling…

We’re moving in on the Thursday of week 63. In theory. Kitchen commissioning on Monday morning, air permeability test in the afternoon. Tuesday is the contractor’s last formal day on the interior. Wednesday is cleaning, and Thursday we’re in.

When we first started this project I had visions of the finished product being presented in a more defined way. I kinda expected a ta-da! moment. I thought we’d have some time to think about the job, to go around with the contractor in a logical way to see if anything was overlooked, to snag it, to rectify the snags, and to move in with a huge smile. As it is, it’s rushed, the project manager is on holiday, the electricians are still (incredibly shockingly and disappointingly) not finished, snagging hasn’t started, the air-test is going on unsupervised and might fail our SAP calcs for us, and there is still a ton of work to do outside both within and outside the contract. Like, there is no drive and no lawn, but these will be done by others. There are no curtains, yet. And, strangely, there is no TV aerial which somehow counts as AV equipment which was conveniently client-specified but not highlighted until now.

There have been many parts of this project when we’ve seen our naive decisions come to fruition, and some have worked out just fab and the product is marvellous. But mostly, I really just haven’t wanted to look at bits and pieces in case we’d made a poor stab at something. I feel far more fear than excitement or pleasure at moving in just now. Maybe it’s just the fact we’re coming to the end of a period of exam hell with the kids and staffing challenges with the business all at once conveniently coordinated with the week we’re moving in. Maybe it’s because it’s the hottest week of the year. Maybe it’s that the budget is starting to burst at the seams. Maybe in five years’ time this feeling of unease and self-doubt will have morphed imperceptibly into something more comfortable, settled and positive. I hope my future self laughs heartily on reading today’s momentary dip in my attempt to retain a consistently high level of relentless positivity throughout this long journey. This future self will be enormously grateful and very happy in our family home that we’ve had built the way we wanted and was intended to provide the centre of gravity for the six of us at least for many many years to come.

Right?

Week 58

Without going into too much drama about tempers flaring, lines of communication being tested, inspections on the edge and deadlines looming, …, despite all this, it’s all mostly going to plan. This week’s post will be mostly pictorial as I’m struggling to write anything at all coherent in the rush to finish this project. Loose ends include all electricals as we haven’t seen a blub a-flickerin’ yet, the entire fireplace concept, some of the big wood pieces from Neil, the sanitaryware, tiling and the drive. On the positive side, the Moldovian chippies Adrian and Vadim are generally fantastic and are busy getting on with doorframe, skirting and ironmongery. Terry and Josh finished the stairs too–I don’t think they’ll be in a hurry to fit any more capping in the hand and floor rails, but Josh remains undeterred, even when faced with a chisel in his hand and a trip to Epsom hospital. Didn’t stop him smiling when he returned to site to finish the day’s work.

The cornice company arrived early in the week and transformed some of the rooms.

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awesome coving, but, oops, poor decision on light placement
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does this work around the units?
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drawing room looking more formal

Finishing touches around the staircase are being decided with things like skirting beading, window/stair boards, and capping under the newels. James is great at making use of extra pieces to create some of the finishing touches. And it’s only when you see these things installed that you can get a feel for what the finished product looks like. Most things have been fantastic, and some require small tweaks, like the window board used on to top the plasterwork in the front bay. We’ve decided that the trim should have a profile more like the stairs, so this bit of boarding will be replaced, but it was excellent to have the flexibility and chance to check out the profile and have the option. This exercise prompted some deep thinking about what exactly we’re trying to do in the space.

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is it a window board or a stair board?

Likewise with the trim between the structural oak and the floorboards. Initially, I wasn’t keen to have so many different kinds of oak hanging around, so I didn’t want the trim in at all when we started the finishes. And James’ advice was not to have too many different trims or the whole thing looks cluttered. But now I feel that if each piece does what it’s expected, then it follows the ethos of honest materials in the house, and it should be ok to have a little bit of trim that matches around the house, and it will blend in better in time. We opted for the little bead around the structural oak in the photo. The floors remain protected, and the windows will have a layer of dust on until the final sparkle-clean, so it’s hard to tell what the final finish will be anyway!

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beading on the floor
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under-newel

Vadim and Adrian have been boxing in pipework and building wardrobes around them. We’ve decided on a semi-complicated painting scheme with the interiors being darker shades of each room’s trim.

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Gemma’s wardrobe
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Gillian’s wardrobe
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double checking the spec on ironmongery

Looking forward to snagging the kitchen next week. We’ll discuss a few trimming bits, and do a double check on things like the work-surface edge.

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discussion piece: is this pencil or bevel?

The bathrooms are looking good, but we’re finding a few things that could have been better designed. Like,…. the door slamming into the unit when entering the bathroom. We’ll have to install a rubber baby buggy bumper on the back side of the door along with advice to tell the boys to be jolly careful without entering their bathroom with too much energy (shouldn’t be a problem, they’re a bit slow int he mornings). Much consultation with Allison in the States and friends in the UK to generate a survey of vanity unit heights in an attempt to get ours right. We’ve decided 900 to top of unit is a good height–a little higher than most, so it won’t be our family keeping the local chiropractors in business.

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boys’ bathroom

In a dull moment, the guys found time to remove the plinth they’d lovingly installed before we changed our minds. Our MO seems to be build it, then remove it….

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plinthless fire

…. just like the piers!

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looks better now

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Clinton never really liked the piers in the front; they were only put there to carry the rainwater downpipes into the ground in a clean swoop. So, taking advice from the architect and structural engineer who both said that they weren’t critical to the structure, we decided to take the bold (= expensive) move to remove them. This leaves an obvious problem for the bricklayers who now need to come back and make these areas pretty again. But the overhang looks much less fussy now, and we’re happy with it. At least we were until a giant gaping crack appeared around the first floor cavity trays.

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omg

On further advice, we adopted a suck-it-and-see approach, and the whole thing looks pretty stable despite the crack. It hasn’t shifted since it first appeared, so should be ok. After all, there is an enormous great big steel holding up this side of the house, and the roof is all complete as one separate structure spread across the whole building. It SHOULD be ok. At least it is when I close my eyes. And a little mortar in the joint before we move in and all will be well. Right?

Lee, Jamie, Djokovich, and the groundwork gang were back to lay the paving for the patio. Their work was hampered by the water board inspector who deemed it fit to ask the guys to dig the main supply to the house a little deeper. This was an enormous pain which required un-building of the garage and some of the edging stones the guys had laid last week. The inspector didn’t stop there, took a deeper look at some of the work and started going off on other trench work depths, like the supply into the taps in the garden. He even had a go at some of the pipework internally, which never happens apparently. Usually the inspector has a cursory look around near where the water enters the building and leaves the M&E team to get on with things downstream. The groundwork guys have done hundreds of jobs like this without fuss, and the plumbing team was livid by the time the inspector finally passed it all, and all the trenchwork could be filled in. They’d none of them ever seen anything like it. Clearly this house has been jinxed from the start. The guy earned a few choice nicknames around site, and luckily for him some of the spare pieces of wood lying around didn’t get airborne.

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high water table in the mains trench
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on the positive side, slabs are looking good

We’re even venturing into town to look at furniture and light fittings. Mostly these experiences highlight that fact that neither of us like shopping very much, nor do we like going into town unless it’s work related. We’re much more country-bumpkins these days. Either we’re super boring (likely), or we just dread the time it takes to travel around aimlessly looking at one low-profile uncomfortable sofa after another. I think Clinton was definitely going to lose the plot entirely if he got close to one more Edison bulb singeing his retinas.  The best way forward is to continue on our current course of clicking our way through doing most of the furnishings.

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keeping the guys happy

Week 53

I thought I’d skip Week 52, the week celebrating one entire year of this project. Instead, we dragged our pasty selves up North to clear the winter cobwebs for a walking holiday with the family for the Easter Break.

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Lakes

The first day in Yorkshire was gorgeous: 15 degrees, sunny and beautiful.house 2017.04.18a - 1.jpg

We had the excellent good fortune of walking through Hutton Roof where we stumbled on a farm that had been converted into half stone yard and half car sales lot. We made an effort to find the showroom, and lo and behold it was 10 minutes from our cottage on the way into Kendal. We met Alexis who guided us through the stone she had in stock, and we fell in love with what will become our paving slabs for the patio. Should be nice. So amazing to spend weeks looking and looking for something down South, then finding the perfect stone when you least expect it. We also fell in love with some of the Lakeland slate, and while it’s outrageously expensive for the garden, we might consider it for some other areas in the house. I like the idea of sourcing this stuff from places we’ve been and people we’ve met rather than buying it out of a catalogue. And knowing it’s providence suits the building too–all very Frank Lloyd Wright-ian. I’ve been listening to a few too many design podcasts for my own good recently!

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future patio

The week before we left was hectic with many different trades on site.

Having made the decision to go with the plans on the brick slip panels in the back of the house where they were parallel to each other, we decided it didn’t look as great on the five side panels in the front. Clive and Mike knowingly stopped half way through the second one for us to have a look because they knew dang well that we’d only go and change it.

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brick slips that need changing

Lovely to see the tile hanging again. But the decorative club tiles need to be scooted up a bit and also wrapped around the left side of the building. This should happen in the coming weeks and then the towers can come down to make room for the drive.

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shame to change this as well

Hinges are going on the doors.

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big doors and big template

They’ve set up a nice little shop in the master bedroom with a stand and a template so they can crack through each door quickly. Have a look at the time-lapse for the doors getting lifted up through the hallway one at a time. They get through them ever so quickly!

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We’ve been dithering like fury to get the WC organised, to the frustration of James and Tim who are getting really tired of our start-stop approach. But as usual, simple is always best, the design is less complicated than the original layout, and next time you see this area, it will look less like the electricans’ storage area and more like a downstairs loo.

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future loo

Meanwhile Lee and the gang have been laying out the patio. It’s quite a job to set out the area in two dimensions, but once you consider the levels in the third dimension, steps up to the house to be even with the interior tiles, and then calculate the runoff angle for rainfall, the whole thing becomes a right pickle. Luckily, between Nicola planning beds around the building and Lee planning the runoffs to fall away effectively, the patio shouldn’t have any puddles that cause the tiles to discolour.

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side patio
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first go at painting out the back patio
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herb garden

Having moved the drainpipe away from the structural oak gable in the front of the house, the pipe needed to match the rest of its platoon and cut into the plinth at the foot of the building. With this one already built, James and Josh simply cut it out with an angle grinder. Clearly it needs finishing, but once it’s behind the drainpipe and the box hedge that will sit in front of it, maybe we won’t notice the cut bricks too much in years to come. Our instinct is to do it properly and rebuild the pier, but we’re going to give it a few weeks before we decide to spend the cash for such a drastic measure.

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snip snip

The tilers arrived this week. The first thing they did was see if the building was flat and square. Kevin was pretty impressed, and I suspect even James was a little surprised. He wasn’t actually on the job when the house was laid out–that was Nic, and all credit too him, it’s pretty near as dammit impressively square to a couple of mm. The only problem was a small area where the floors weren’t quite level. To check the floor flatness, Kevin scooted the 3m level over the whole floor and found a small high point between the family room and the kitchen. Lee was on hand for a consult, and before the morning was out, he’d shaved off the required few mm with a horizontal sander (wish I’d been around to take a snap of that), and the floor lined right up.

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centre spot of the whole house

They use these really awesome little wedges to set up the tiles to exactly the right height.

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wedges and separators
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where is the centre tile?

Last was a decision about how to lay the marble tiles. The Portnall stone is super varied in colour and has lots of veining, so we opted for a brick bond throughout. This makes the whole thing a little less uniform, but it wasn’t Kevin’s immediate suggestion. Hope we’ve made the right decision, but we really won’t have a chance to see the floor again until the protection is up.

Tile, seal, grout, seal. And then protected with lots of padding on top so no one mucks in any stones or gear across it and ruins it.

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ditramat under the tiles ready for grouting

I’m looking forward to seeing what has happened while we’ve been away, and I’ll be approaching the build with a renewed enthusiasm.

Week 51

Ben had the drone out and it’s great to finally see the roof in its glory. Here’s a visual progress report from the get go.

And these….

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DCIM100MEDIA

Tony had the fire on early in the week, so he kindly invited Ben and me to have a look at making balusters. Each of these is completely hand made by drawing out the bar to a point, then curling it very carefully to match the test piece precisely. Incredible work and much labour involved. Tony has Dave in to do the hammering and finishing, and anyone with eyes can see that their years of working together on projects like this make it seem so easy, but in fact it’s a lot of unspoken expertise involved to make each baluster. There are a lucky-13 curlicues that are framed by straight ones going either up or down. Should be amazing to see when it’s done.

The joinery company making the stairs have been brilliant in supplying Tony with scale drawings of each piece. Colin has travelled from Andover to Betchworth (more than once!) to deliver the drawings and talk about the work with Tony so that the joined up staircase between the two completely disparate trades are installed seamlessly at the end of April. Can’t wait!

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Tony and Dave working to draw the bar into a point

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checking the curve by eye
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bending vice

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forest of balusters
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a proper working forge
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sorry, can’t stop taking photos of these

Meanwhile onsite, the wood floor arrived. Usually, they hoist the planks up box by box, but the ceilings are a little high for that here, so they were hoisted up two planks at a time–it took a while.

First the guys prime the floor, then they lay a layer of latex which acts as a barrier between the concrete floor and the wood. They mix this bucket by bucket onsite. Then a really thin membrane of foam is cut to shape, and finally the floor is put on top.

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the wood arrived, hooray!
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primer coat
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latex milk
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mixing gear
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pouring latex on a primed section of floor
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spreading around by hand
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Gillian’s room with the finished floor

The services are being installed gradually. We’re waiting on the water board to come and inspect its trench, so although James doesn’t like leaving it open for health-and-safety, it has to be left until they drop round. The boiler should arrive soon; the flooring guys need it so some heat can get into the floor to dry it out. So we were very pleased to see the gas company arrive and install the meter in the hedgehog box around the side of the house. After the drama of last week’s engineer unable to install, this took a grand total of 10 minutes and the guy was off. And the three-phase upgrade for the electrics will be in the middle of April.

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not a hedgehog
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ready for electrics

The Sparks are in cutting holes in the ceiling. There is so much to this electricity piece, and we haven’t even chosen any fancy fittings yet. Here’s a challenge for you: next time you’re in a place with small LED ceiling lights, go ahead and have a look at the geometry of their placement. The glossy mags always say to hire a light designer because you yourself as a layperson could never hope to achieve a good effect: what you’re lighting, how you’re lighting, when you’re lighting, controls….. The Sparks want things in grids, as do the architects. We’ve opted for a DIY approach to tweaking Dave’s placements just a little in order to centralise some of the fittings around architectural features like doorways and cupboards. I’m no expert at this, and I hope that I will remember fondly this m.o. when I’m not too upset at the finished product but instead, basking in the glow of the thousands of pounds saved that I didn’t pay to the lighting designer. (Fingers crossed, obvs.)

The guys use their laser sights and chalk lines to get the rows straight. This doesn’t please the decorators who then have to wash off the chalk because the dye runs into the paint, especially if the paint is white. Like on a ceiling. Where the lights are. Duh.

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takes a day to set out
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and another couple to drill

The non-herringbone panels on the side of the house are coming together. I had a total 4 am brain-fade about the side panels which are not at 90 degrees, but rather are offset and parallel to each other. I texted James about it suspecting they’d have to rip off the half-laid panel, but he replied with a photo of the plans which clearly show the bricks in parallel. Glad someone’s on the case! And note to self: consult the plans before hitting the panic button.

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brick slips

But there are still a bunch of gaps in the design. The biggest one is the fireplace, and Steve came up from deepest Sussex again to speak with Dave and me about how to accomplish what we’re after for the surround. We’ve made it enormously complicated, and probably unfeasible from an engineering point of view. We’d like a floating stone mantle–but how to fix it? Lots of head scratching, and to be honest I’m about to give in to a simpler design. This room was never designed to live in, mostly to look at, and this is disappointing as we should have thought about it more from the start. The windows are too close to the fireplace wall to put units in, and the building regulations put so many restrictions on measuring out non-combustible zones that it’s all very tiresome. We’re at that last 20% that takes 80% of the effort. But it will be beautiful, the workmanship is great, and it’s only complicated because we the clients are trying to squeeze too much in. Much better to simplify, pare back and let the features in the room breathe a bit. Watch this space.

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blank wall, blank heads

Another bug-bear is the garage roof. The guys have done a brilliant job at getting the end to just kiss the fence, so the dimensions are perfect. But how to support it is another kettle of fish. The original (built, then unbuilt) brick pier was a thing of beauty, but it didn’t give us very much room to get around. So we’ve opted for an oak post on a smaller plinth instead. In the meantime, there is a slightly bendy Accro holding the roof up at the spot where Terry says holds the max load. But this still leaves us a little short on space to get around. Do we place the final post off the sweet spot either towards the building or away from it and add a stiffening bracket? Can we? Or do we suck it up and just stick a post in?

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jury is out on replacement to bendy Accro

Last week’s tile-hanging design query was bottomed out, but this ended up being just a case of making sure everyone was looking at the same revision. The flare at the bottom will be great, and the roofers will fit in the tile hanging when they next have a gap in their diary. It’s a stand alone piece, and not mission critical–which is refreshing!

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flare supports

 

Week 50

Spring is springing on the way to site.

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While the weather improves and we’re thinking about trenches, services and meters, here are some pix of the outside of the house.

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roofers roofing
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ground guys digging
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back doors shining
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ready for downpipes
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more roofers roofing… on a Saturday!

The problem with glazing bar alignment across the two planes of windows in the front bay that we had back in Week 42 has been resolved. Thank you to the Bronze company that agreed that this couldn’t be left as it was. It’s funny: now that the bars align, you kind of don’t see them any more. Good design kind of disappears.

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Doors are on.

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welcome
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…and the side door we’ll probably use more

This isn’t a standard box house, it’s very complicated. It’s also been through three sets of architects, two contractors, and lots of TLC and tweaks along the way. Like Terry designing the kick to the garage roof off the cuff with no plans. Some of the details only make themselves known when things are being fitted, so it’s helpful (not sure Tim and James think so..?) to be able to take time out and be onsite more and more as we race towards the finish line.

Case in point is the downpipes. There is one in the front labelled clearly on the drawing, and it goes right up in the corner between the vertical tiles and the huge two-storey beam. Well, having a drainpipe alongside the oak is a dippy idea as it’s front and centre and visible to god and everybody. But it wan’t not obvious until it was right there. A puzzle and much discussion: we can’t ditch the pipe because a LOT of rain will be flowing down that little section of gully. Water from the valley section and three faces of roof will be chucked down here right next to wood. But it dangling there alongside the wood and block its view was equally lacking. The solution that Spencer suggested as to add a few strategically placed special plastic vertical tiles that you can fix downpipes to on the opposite side of the gutter section, about three feet out from the gable and down the pillar to the east. That way you get your flow, and it’s away from the wood. A super plan on the first floor, but still not great on ground floor, because each downpipe is cut into the plinth at the bottom which is a gorgeous detail, and there isn’t one built in the new spot. I’m sure James will work something out……

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looking up the beams and thinking about locating that downpipe

Architrave and mist coats are making the ground floor look more finished every day.

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kitchen and family room
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kitchen proper: the working area
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drawing room
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hallway looking north
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hallway looking south
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hallway looking up
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quirky hallway upstairs
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choosing colours again

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khaki mist 3 or patters clay 2?

And ironmongery….? Luckily we’ve found the mecca of hinges and handles, and it’s in Fleet. We have dithered for weeks about finding a match for the bronze windows, much to the annoyance of Tim who simply wants to get the doors ON ferchrissake, but nothing was doing the job. Actually, there is a company in the States that does the job if you want to spend about £1k per doorset. Have not yet won the lottery so clearly not an option. So we’re going for black to match the balusters and to be a little non-controversial. Graham is helping us, and he’s immensely patient with our wavering and our questions.

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more choice than most

With all the flooring being laid shortly, James helped us in choosing the exact locations for the ground lights in the hallway and master bedroom. These are meant to light up the oak in a subtle way, but as we’ve not chosen the fittings yet, James left a suitable gap where they’ll go and concreted in around them. He didn’t waste any time: we were there with sections of pipework in the afternoon, and before they’d packed up, the lights were were packed out.

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light spot

With deadlines about colours, hinges, ironmongery, garden slabs, light fittings, driveway colours, and fireplace design passing us by, tempers are getting short. We are all working towards the same goal, even though it’s challenging to stay positive and keep all our pointy fingers from taking aim. When things like the long-awaited gas meter are put back as the installer drives away because the job was labelled for the gas board’s subcontractor as a Swap instead of an Installation (it WAS a swap, just a swap for a missing meter, remember?), it gets a little frustrating.

But then you’ll get one of those awesome spring days where everything is fresh and blue, and we’re reminded that everyone on this job is on message about quality, the finished result is gorgeous, and it doesn’t seem so bad.  Good weather and more cake… that’ll fix it.

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lovely

Week 49

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hooray!
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rewind…

What started as excitement seeing the marble arrive quickly turned into frustration at seeing 50% of the slabs chipped around the edges. They’ve all gone back to base which is a shame.

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gas trench

Lots of work done outside this week now that the scaffold is down. The gas installation requires three separate services: one to connect to the street, our guys to dig the trench, the same installation guys to return and connect, and the last bunch is the guys from the supplier to install the meter.

After spending an hour on the phone with the supplier trying to untangle the previous contractor’s paperwork, I discovered that they still had our gas “on” as “live”. This is weird because it’s been capped off for two years with a suitable daily standing charge applied. Hello, refund?! Once they got past that little idea, the next job was to line up their team to come out and swap the meter. This is great because upgrading to a smart meter at no charge is awesome, except… there was no old meter to collect. The previous meter has gone walkies, and the only way to proceed with the swap was to declare the old one “stolen”. You might think there a difference between lost and stolen, but not to the gas board. Their drop-down list only had stolen as a sub-option to missing, so I sheepishly called the police to get a crime number so I could report back to the gas people to complete their form. The short story and a very depleted phone later, is that the connection is due for Friday next week.

We’re having the electrics upgraded from single to three phase which will provide enough for growth if we ever decide to launch rockets from the garden or at least have power to a shed or an electric car quick-charger on the drive. This connection requires coordination between the power network installers who will do the work in a morning and the supplier who will install the meter in the same afternoon. The hidden subtext to this is that this has to be coordinated because while the sparks guys are onsite, the electricity is turned off in the street…. FOR THE WHOLE ROAD. So we’ll be popular then. Hopefully this will happen during Easter break when loads of people are away.

The downpipe drains have been dug out too, and they all lead to the soakaway in the back and the ditch in the front.

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downpipe trench

Terry and Josh are working hard on the garage to get it done before the roofers arrive next week. They’ll also need to finish scalloping the lead in the upstairs windows which they can now reach without the scaffold in the way. And they’ll finally tile hang the front of the house.

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I’ll give you a little tour now that the plasterers are almost finished.

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kitchen pipework
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drawing room

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hallway downstairs
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Nick’s painting will live on the white wall in the family room as seen from the kitchen
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view from the front entrance
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hallway upstairs
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quirky ceiling and skilling lines meet in the master bedroom and hallway

Clive has been applying the mist (under-) coat, and James has been putting up the architrave and skirting.

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mist coat, skirting and architrave
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lovely manifold in the linen cupboard
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lots of oak offcuts to play with
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bedroom

The last panel of plaster in the single-skinned flank of the upstairs gallery has been approved by the warranty company, so it’s ready for its mist coat too.

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the panel that passed

This week was decision week: ironmongery, paint colours, stone for outside, stone for inside, fireplace, joinery. And I haven’t even started on the wardrobes yet. So, armed with an armful of colour charts, I went to buy some sample pots which Clive kindly offered to put up last thing on Friday. We quite like the Polish Pebble, even through it’s really Polished Pebble, but the guy at the shop mis-heard me so now it’s paint from the eastern bloc. I was picturing going to a decorator place, or B&Q at least, and choosing a nail-polish sized pot of paint to take home. But it doesn’t work like that. You need to choose a shop with a Dulux mixing machine where you tell them what colour you’re after, they type it into the machine, and it adds the exact amount of pigment to the base. I bit of a shake, and voila!, you’ve got your tester pot.

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list of samples

But the final colour can’t really be chosen without considering Nick’s painting. He’s the colour expert, and I’m very much not. The work isn’t not done yet, and won’t be for another month or so. So a quick visit down to rainy Rye to see him for a painting check-up, a cup of tea and a chat helped to narrow the field, and we’re pretty much there now on the ground floor. The pressure is on to make a good decision before we keep the decorators waiting and set the project back by dithering.

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I thought I’d take advantage of the journey that passed such amazing countryside, so I stopped at Leeds Castle to see if I could have a gawp and grab a sandwich on the return trip. I am so used to the National Trust that I just assumed I could grub and go easily. Maybe I’m just naive (well, definitely), but I was surprised to see that it cost just to go in. This clearly wasn’t the National Trust. Not even a coffee shop at the gate. I thought I’d treat myself and stump up for the entrance fee, but quickly put the brakes on when I could finally make out the charges on the board. What’s the maximum price you’d pay for just a peek at the castle where Henry VIII used as a residence for Catherine of Aragon before that all went south, a ham sandwich and a coffee? £5? £10? Well, the entrance fee is a whopping £24.50! Needless to say, my M&S wrap from the service station around the corner was smugly nice, and cheap.

Week 48

Goodbye scaffolding! It took three days to get all the gear down, and now we can see the whole building.

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scaffold neatly stacked and ready to depart

No scaffolding in the way means that Terry and Josh can get on with building the roof for the garage. This is a wiggly little beast that has had Terry brushing off his thinking cap to calculate the pitch of the flare. The flare determines the soffit width, and the soffit width determines the supporting post position, and all this is constrained by the location of the neighbour’s fence. And don’t forget the guttering…. Much hemming and hawing occurring this week, and even Dave was onsite to have a look and a ponder. In the end, we all reckoned the best way to build it was just to get on with it and see how it fell. So we all left Terry and Josh to it, and by the end of the week, they had a plan that matched the flare the same pitch as the rest of the house and he reckons the guttering will just kiss the border just like the old house used to.

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the first truss on the garage
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building the garage
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more trusses from the back of the house
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and even more from the front

Lee, Sean and the groundworks team have been back with their digger to make the rainwater drains meet up to the soak-away in the garden. There are six downpipes at the back of the house that all run to the inspection port. It was a little odd to see the this thing poking its head up above lawn-level, but the plan is to cut it down to as low as it can go, and if we ever need to rod the downpipes we’ll have to find it and dig it out to get access. This is ok with me. I regularly used Douglas’ old set of rods to sort the drains in the old house, so a bit of potential digging on the off-chance that these need sorting isn’t going kill anyone.

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inspection port
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groundworks return
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nimble digger
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garden massacre but the camellia is undeterred

Now that we’ve sorted the design on the fireplace and have signed off on the plans, it’s down to the guys to build it. But there are still a number of trades to coordinate: stone, joinery, fireplace, general building, electrics. There is a lot to this piece. I had my first foray into sourcing stone this week having gone to the stone yard to have a look at some off-cuts. I hope the inside does justice to the outside.

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lots of stone
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chimney symmetry

It’s always a challenge to walk around site and to visualise what it will look like when finished. It’s hard to resist taking photos of general stuff going on, but equally hard to figure out where the best vantage will be for the “before” or “during” snap to compare to the finished “after” one.

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during?

Nicola’s design is being finalised, but here is a quick working-drawing teaser.

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The plasterers work hard when they’re onsite–we just need a final push to get it done and then the architrave and skirting can go up. In preparation for that day, Clive is staying out of their way and has got a great system set up in the master bedroom for the task of painting miles and miles of wood.

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family room ceiling — tick
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kitchen with plasterers’ platform
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living room with tray ceiling and bags of plaster
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ground floor ceiling protrudes until the landing apron is installed
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Osmo-ed architrave
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relief grooves in the backs of the tall oak skirting
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Clive loves his Osmo

We’ve come up against a stumbling block with shower trays. The current ones we’ve chosen are expensive, and two don’t fit. One of the wells made for them to drop into is slightly too small and we’d like to see if we can grow it. This shouldn’t be too much of an issue, until you take into account the underfloor heating. Risking making a hole in the pipes set in concrete to chip out the necessary extra 100 mm would be catastrophic at this point. So we’re trying to figure out other alternatives, one of which might be a wet room type of thing. Tim can’t start tiling until the trays are down so we’ve got to get our skates on to sort this out or the whole programme will suffer and we’ll push everything back weeks. The jury is still out while we research other options, so in the mean time, here is a photo of the shower in the girls’ bathroom.

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where’s the waste, Wally?

You would think that choosing colours would be the fun but, and it is. But agreeing on colours is another matter. And nudging the kids to make decisions about their rooms is proving a challenge too. Tim says to paint the whole thing white and wait with colour until the rectification period is over and the inevitable cracks are plastered over. This makes a LOT of sense, but it is so tempting to just paint it its final colours and get it done. With our usual speed of making decisions on this project, it may be after the warranty period before we finally decide, so Tim just might get his way after all. And by then, Tim will be sailing off into the sunset, drink in hand, remembering fondly the lovely job he did at St Anne’s and it being ancient history!

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tableau of indecision
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Josh needs a new pair of boots

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