Week 56

The kitchen is in.

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There are a few teething problems, but I’m sure it’s nothing that won’t be overcome in time. The most imperative thing that needs a little attention is the presence of the hole that’s been drilled for the ducting. James had organised a massive 7″ core drill to be onsite for the job, but the work that was carried out didn’t use that tool, so we’ve got a preliminary hole for the moment. This will have a lovely grille over the front of it in a couple of weeks, and eventually it will be covered by hydrangea or otherwise. But for now, we don’t want any little beasties crawling in and making a home before we do.

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hole and bits

Terry and Josh have been working hard on the stairs. There is an incredible amount of chipping, gluing, measuring and fitting involved. And inherently, there is a lot of up and down, up and down, so it must be tiring. The bottom steps were set into place and they look ever so graceful. We can actually use the stairs now, but they’re still covered up with protection, and I think James will keep the ladder up as long as possible to prevent boots from risking accidental chamfering off of the square nosings. It’s interesting to see the scaffolding morph into different positions as required during a working day.

The fiddly CNC’d secondary newel posts arrived as well, and Mike and Clive have covered them in a lovely coat of their favourite, Osmo. They look a bit lonely off the stairs, but they look great in the pdf files–can’t wait to see them go in.

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tool bed
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secondary newels
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not-quite-fitted

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graceful first step

Some of the floor on the landing doesn’t quite meet up with the oak. It is extremely difficult to foresee these join details in planning the house, and lots of these things will emerge in the coming weeks as we race towards the finish line. So today’s decision was to choose a wood detail to act as a mini-skirting. We could have a full-height skirting just like the rest of the house. Or, we could fit a cut-down bit of architrave of the same profile as the rest of the house, or even a tiny bull-nose piece of oak that joins the floor and the beam. Since the structural oak remains the most substantial feature of the build, and the goal is to expose as much of it as possible, we’ve gone ahead and chosen the bull-nose, but as low as possible so we don’t have to chop the dowels, and as thin as possible so it doesn’t look silly.

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More site meetings, more baking. Ben’s been very patient with us over the time it takes to make these little decisions. Hopefully by the end of the project we’ll get the process dialled and each one won’t take so long. But for now, seeing bits and pieces in situ helps a lot, and sometimes this means climbing up ladders and holding bits of wood up to see how they look!

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keeping the troops going on cake at a time
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the things you do for clients, Ben

We finally bit the bullet and removed the oak collar on the clad sections in the master bedroom. Hands in the air, we fully admit to being over-enthusiastic with Neil when we designed the piece. Although the king-post and curved webs were awesomely built, and Terry, Josh and James spent a week installing it, we felt adding them was a decision made in haste so we asked them to take it down. I’m more than a little embarrassed about this decision, but it had to be done. Now it feels like we can breathe in the room.

The guys initially thought they’d have to take down a load of plasterboard and really fight with the screws that held the cladding to the oak. But in the end, they managed to cut the insulation and plasterboard in a nice straight line along some temporary battens put up temporarily alongside the cladding, and the oak was drilled out with a minimum of destruction. Very impressive. We now have to hang fire until Neil can manufacture the new cladding and get it to site. This stuff will be slightly thicker so it meets in the middle thereby covering up the central steel beam.

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… and we can finally breathe again

 

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makings of a really nice bird house from the old oak beams

The sun is swinging around towards the front of the house during the day, and it belts in through the front bay in the afternoons making all sorts of lovely shadows and lines.

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The bathrooms are getting tiled and painted, and the bedrooms are getting their dressing of trim in the skirting and wardrobes.

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Next week will see the groundworkers returning. They’ll start on the patio around the back, and they’ll swing up to the side of the house before they hit the front. Then it’s the all-important bridges. Tony the structural engineer is putting the finishing touches on the design before issuing instructions to Tim and his team. The goal at the moment is to devote resources to the interior as much as possible and leave the drive until last.

Tim had the club tiles moved up another rung this week. It’s a tiny little detail, and it took a lot of effort to move everything up just one course, but we’re very grateful and it looks great–thanks, Tim!

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front of the house
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back of the house in the sun

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We finished the week with a trip to Rye to visit Nick and see how the painting is coming on. He’s so accommodating and patient with our numpty questions, making us cups of tea, even talking about Gillian about her GCSE final piece and taking us for a tour of Rye Creative. It’s lovely to see the painting again and to have a little bit of input into the work. Gillian and Matt joined us, and after a lovely lunch at The Globe, we spent the afternoon wandering around Rye Harbour, dodging waves, looking for jellies and doing a spot of geocaching. The weather closed in near the end, and it was great to finally see Rye in a bit of sun for a while as in all the previous times I’ve been down there, I’ve been treated to a bit of horizontal rain and lashing gales.

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creating some new ideas
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tools of the trade
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big beach
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how do you work this thing again?

 

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Rye wall

Week 55

It’s official: we’ve Given Notice on our rental house. This event sparked a flurry of activity in the household. Given that we’ve moved out of the old house in the first place (after 15 years of living there–there should be a law that people are forced to move every five years in an effort to decouple themselves from years of rubbish that “is perfect for car-booting” or “I’ll save for the grandkids” (grandkids?? OMG what am I thinking?)), then to the first rental for 7 months and now to this one for what will have been the last year and half by the time we move again, there is no way on god’s green earth that I will cart around (and pay to be moved) old hosepipes, used bunk beds, boxes of duplo and out-dated TVs a fourth time. This just will not happen. The only thing for it was to get the kids on board and take everything out of the garage for a well-needed sort out.

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the boys are not quite on board

I have to admit that by later afternoon when we decided to ebay the barbie dolls one at a time, I kind of lost the plot.

The biggest event this week was the stairs. After Clive and Mike thoroughly Osmo-ed all the individual parts, they handed over to Josh, Terry, and James to gingerly squeeze them into the hallway. There were a few headaches along the way such as design of the last newell in the SW corner. It fits so that the corner of the wall is in the middle of the newell making it appear to kind of wrap around the wall. IMG_6320I’m not sure where the communication gap lay, because it never even hit my radar until I saw Colin onsite, but the post was delivered as if it were flush with the wall thereby leaving an exposed unfinished edge into the hallway. When the guys rang Colin at the joinery company around midday to ask what to do, I kid you not, Colin hopped in his car, zoomed up to site straight from  their base in ANDOVER! and sorted the problem immediately. I cannot believe he dropped everything so fast and made the solution happen. Terry says the new newell will be here early next week. This jaw-dropping effort, coupled with the effort made to give Tony the blacksmith scale drawings and meeting with him at his forge, have made the job a complete pleasure. Colin–you’re a rock star!

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the same awesome company made the stairs and door
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front room workshop
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forlorn stairs with added newell
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underbelly will be covered with plasterboard

How much do you think a solid oak staircase weighs? Clearly less than four guys can lift on a random afternoon in April.

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that looks healthy and safe to me

More bits were added as the week went on. You can see the long aprons that cover up the first floor buildup being installed at the end of the week on the time-lapse. Handrails, newells, starting steps, nosings, stringers…. stairs are a very esoteric thing when you consider all the measured parts. The guys have labelled each with a Sharpie on the edges to help so that they get installed correctly and to limit the chance of some going walkies. The fancy secondary newells are due onsite soon, and Tony will be back to fit the balusters around the middle of May.

Taking any chance to visit the forge again and see how Tony was getting on with the balusters, I was off like a shot on Tuesday to approve paint. All the parts are finished, and they’re ready for powder coating. I still have reservations about powder coating in principle, because it’s not the natural metal finish we were originally after. But solid bronze balusters would completely break the budget and steel would rust, so neither were ever a real option. With bronze, we would never have had the pleasure meeting Tony and learning about metalwork. The colour he’s chosen is a kind of off-black with tiny flecks in, and it’s more of a satin finish than a gloss. I’m sure it will be amazing.

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finished baluster
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working platform

It does feel like the space has shrunk in some ways, but since stairs give the house a backbone, it feels in other ways like they’ve always been there. Shame to see Terry’s temporary banister taken down!

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Clive and Mike have been painting things and they are concentrating on bedrooms. I haven’t gone into too much detail of how we ultimately chose these colours, but we found that it’s much easier to knock out what you don’t like than it is to choose what you do like. All the rooms are Marble White with trim in one of the darker shades on the Dulux Trade range. No Farrow & Ball here–they want £195 just to have a conversation, so we’re DIY-ing again like the lights. Mike calls each room by its shade: Mineral Haze, Quartz Flint (or whatever it is, clearly not enough headspace devoted to decoration, note to self, perhaps saving that £195 was a mistake…..), and I call them by the kid who will live there: Gemma, Gareth etc. They’ve pretty much finished Gemma’s bedroom and it will be great to see the others come to life as they work their way around the house.

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pre-paint…
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… and now the Potters Clay room (sorry, Gems)
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another room pre-paint

When choosing the skirting last year, we had a devil of a time working out which profile to use in the bedrooms. We wanted to save a bit of cash and make a decorative statement by using painted skirting, but we couldn’t find a profile we liked. After much costing and quoting (sorry, Tim!), we threw our hands in the air and found a company to make the same lambs-tongue profile as downstairs but in softwood. More expensive than off-the-shelf, but less than solid oak. It’s great to see them in, and amazing to see them painted at long last. I just hope it doesn’t look too twee or artificial in paint. The window subframes and the cills remain oak, and of course, the flooring is oak, so it should be a good balance in theory.

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Mike loves Osmo

Other random bits of the week include finishing off the hallways with skirting and architrave.

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And the WC buildup on the back plinth  magicked itself into completion. The drawing is actually with Dave, but James figured it was a simple amendment to make the cill and the top of the buildout be the same level, so he predicted where the additional boarding would go, and just built it. Looks fine to me.

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and he kindly left the pipes exposed for the plumber

The tilers have been beavering away in the upstairs bathrooms. This meant choosing the final position for the lights and mirrors so they can drill the electrics through the tiles. And of course, we have no idea what these mirrors or lights are yet, and less of an idea of committing to their location. Awesome planning on our parts as usual. Not. So double-quick to the internet and my graphics package to sketch out what was required. I think I’ve got it under control, but buying these things is pretty complicated as well because as this was our first foray into Fancy Stuff For The House and not just lumber and bricks, I wasn’t quite sure how the purchasing stream worked. As an exercise, it was good to get these things solid and communicated well to all parts of the team so everyone knows what to expect. In fact this whole buying thing sat alongside a review and future purchase of the electrical fittings which was interesting and time-consuming, but also rewarding because it’s forced me to know exactly what light goes where right down to the temperature colour and flange finish. This is a convoluted way of saying that although the tiling looks great, the work going on behind the scenes has been hectic.

I met Kevin onsite on Monday, and the guys have been putting up tiles steadily all week. By Friday they’d almost finished two bathrooms. By next week, it might just be most of the way there.

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lucky boys’ bathroom
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boys’ niches
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a “bold” colour in the master ensuite, says Rich
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accommodating my light fitting design in the master ensuite

Artur finished off fitting the kitchen and utility and left us this week, and handed over to Jason the marble guy who spent an afternoon templating the worktops. It will take about a week at least before they’re installed. We discussed in massive detail locations for the cuts for the hob and downdraft extractor, and it all hinged around fitting the ducting that runs from the extract, through its remote motor and out to the wall. The ducting quotes we got through originally were quite high, so I naturally tried sourcing it myself. Firstly understanding the function of each component and then finding a guy who would take the project (and my naivety) on board were interesting enough, but when it came to actually looking at the space onsite and taking responsibility for the spot where the colossal 200 mm diameter hole that’s going to be cut out of the brickwork for this part of the kitchen installation will be, I completely lost my nerve and quickly came to realise I was totally out of my depth. So I promptly handed this part back to Claire at the kitchen company. She was entirely professional and diplomatic, I would have been seething at some dippy client putting my project back a week, but it is now rather a hot potato as timing is an issue; the motor and its ducting are dropped in before the worktop is installed, so unless the gear arrives double quick, it might indeed hold up this part of the supply chain.  Full marks for enthusiasm on my part, nil for effectiveness.

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utility looking out
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utility looking in
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dot marks the spot
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virgin brickwork where a 200 mm dia ducting hole will live

Week 54

The roofers came back to relocate the club tiles and the whole tile hanging face is almost there. There are six rows above the club tiles and six rows below, but it still seems a little low, so I think they’ll be back. house 2017.04.26 week 54 - 1.jpg

And I haven’t taken a photo of the front door for a while, so just to remember what it looks like, here’s an image out of the winter shadow an in the sun now that spring is here.

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Other parts of the exterior of the building are coming along too. The nice weather helps to make the site look good, and the guys are doing a great job of keeping everything tidy. And when they’re in the middle of a job, most of the bits and pieces are kept together and out of other trades’ ways. It’s amusing to see little empires of woodwork, electrical bits, decorating, and piping in different rooms.

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artsy wheelbarrows
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electrical detritus in the front porch
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panels are coming on

The roofers finished the scalloping on the back windows. They’ve only got the garage flat roof and the club tiles to go.

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sunny scalloping on the back of the house

The garage door arrived–hooray! The installers were super jolly and put the thing up in a day. There was a massive design moment at the beginning of the project when we had to decide if to make the door high and bespoke as it is, or to make it a standard size with a brick soldier course on top. The higher door keeps the top in line with the tops of the windows along the face, but it was the expensive option, and I hope that you agree that it makes sense to spend the extra cash on the extra height.

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door arrival
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door installed

The plumbing team has been quietly getting on with the boiler and fittings all without any fuss whatsoever. It’s funny to come to site, say good morning to Sid who’s mostly been doing this final bit, and for him to get right down to business with a fast-paced “Now, where do you want this exterior tap?” These guys don’t hang around! But you can see that the services are all ready to go in a happy configuration of geometry.

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boiler arrangement
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tap located on the garage wall

The Sparks have been working hard on the trunking while the other trades are busy in other rooms. They’d rather be cutting out holes for LED down-lights, but this needs doing as well, so now the cables are set in trunking within the coats cupboard. How we finish this area is up for grabs as it’s not plastered. But trunking and plaster don’t usually mix and the whole wall will be painted to seal in the dust, then boxed in to finish it off.

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trunking

The kitchen arrived at the appointed hour without fanfare; just a couple of guys who quietly discovered that there was no trolley packed in with the kitchen units. The only solution was to carry each unit by hand, so Artur simply slung them on his back and carried them in. It turned out that he was in charge of fitting the units and most of the appliances as well in the coming week.

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that’s the kitchen in there
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bit of rubble doesn’t get in the way
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before the kitchen arrives
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the contents of the truck land in the kitchen space
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appliances and more kitchen units

Eventually Artur fitted the whole thing single-handedly. I’ve never had a kitchen this nice and it’s a real luxury. Or hopefully it will be if we made the right decisions. I said to Dave onsite this week that when asked if I was excited about all this recent action that a very large part of me doesn’t want to look at it while it’s being installed in case I change my mind or don’t like some part of the design. But the other part of me is jumping up and down inside and really excited about running the family from this little area.

Some bits like the humungous drawers make it feel really usable and very real. I recall Auntie Eileen saying she really hoped that I’d make a good go of the kitchen when we finally got round to doing the house. That was a very kind thought and I hope she would approve of this incarnation.

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magic drawers
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three days of work and it’s almost all in — amazing

We knew that the overhang on the peninsula was going to be tight with regard to the big dining table in the room, but it’s only now that the units are in that we can line up a mock table to get a feel for the size. One of the things yet to do is site the pendant and LED spots over it. This isn’t easy and requires a fair degree of commitment on table location. We haven’t quite decided where the lights should be, but one thing is for sure: the overhang and the table together don’t provide enough space to get around comfortably, so the overhang will have to go. That means my two bar stools will go too.

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burlap mock table

Part of the ironmongery order arrived last week and was installed while we were away. It’s nice to go around and be surprised by the existence of doors. Sometimes it’s the boundaries that make the space feel like well-defined areas. One nice touch was a set of parliament hinges on the family room doubles.

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that’a nice hinge

The shower trays went in while we were away too. We wanted the master ensuite tray to be 100 mm bigger than the well was built for, and this was always going to be a problem with the underfloor heating. The idea was to chip out enough of the concrete floor to accommodate the tray while avoiding puncturing the heating tubing set in the concrete. This was a tricky job that James wasn’t too keen on doing. I wouldn’t be keen on it either; I recall the words “catastrophic” and “potential” and “failure” being used in discussions about this bit. But it was done, and done very well as usual, and the trays are all in sitting in their seals of silicon.

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shower tray

The decorators started with the Marble White in the bedrooms, and the skirting went in.

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white on white in Bed 05

The stairs arrived as well.

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newells
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bottom treads
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CNC’d area to fit treads…
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… and the bit that fits into it

Lots of decisions behind the scenes, and we’re not keeping up with the pace. The pressure is on and everyone can see the horizon now!

Week 53

I thought I’d skip Week 52, the week celebrating one entire year of this project. Instead, we dragged our pasty selves up North to clear the winter cobwebs for a walking holiday with the family for the Easter Break.

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Lakes

The first day in Yorkshire was gorgeous: 15 degrees, sunny and beautiful.house 2017.04.18a - 1.jpg

We had the excellent good fortune of walking through Hutton Roof where we stumbled on a farm that had been converted into half stone yard and half car sales lot. We made an effort to find the showroom, and lo and behold it was 10 minutes from our cottage on the way into Kendal. We met Alexis who guided us through the stone she had in stock, and we fell in love with what will become our paving slabs for the patio. Should be nice. So amazing to spend weeks looking and looking for something down South, then finding the perfect stone when you least expect it. We also fell in love with some of the Lakeland slate, and while it’s outrageously expensive for the garden, we might consider it for some other areas in the house. I like the idea of sourcing this stuff from places we’ve been and people we’ve met rather than buying it out of a catalogue. And knowing it’s providence suits the building too–all very Frank Lloyd Wright-ian. I’ve been listening to a few too many design podcasts for my own good recently!

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future patio

The week before we left was hectic with many different trades on site.

Having made the decision to go with the plans on the brick slip panels in the back of the house where they were parallel to each other, we decided it didn’t look as great on the five side panels in the front. Clive and Mike knowingly stopped half way through the second one for us to have a look because they knew dang well that we’d only go and change it.

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brick slips that need changing

Lovely to see the tile hanging again. But the decorative club tiles need to be scooted up a bit and also wrapped around the left side of the building. This should happen in the coming weeks and then the towers can come down to make room for the drive.

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shame to change this as well

Hinges are going on the doors.

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big doors and big template

They’ve set up a nice little shop in the master bedroom with a stand and a template so they can crack through each door quickly. Have a look at the time-lapse for the doors getting lifted up through the hallway one at a time. They get through them ever so quickly!

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We’ve been dithering like fury to get the WC organised, to the frustration of James and Tim who are getting really tired of our start-stop approach. But as usual, simple is always best, the design is less complicated than the original layout, and next time you see this area, it will look less like the electricans’ storage area and more like a downstairs loo.

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future loo

Meanwhile Lee and the gang have been laying out the patio. It’s quite a job to set out the area in two dimensions, but once you consider the levels in the third dimension, steps up to the house to be even with the interior tiles, and then calculate the runoff angle for rainfall, the whole thing becomes a right pickle. Luckily, between Nicola planning beds around the building and Lee planning the runoffs to fall away effectively, the patio shouldn’t have any puddles that cause the tiles to discolour.

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side patio
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first go at painting out the back patio
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herb garden

Having moved the drainpipe away from the structural oak gable in the front of the house, the pipe needed to match the rest of its platoon and cut into the plinth at the foot of the building. With this one already built, James and Josh simply cut it out with an angle grinder. Clearly it needs finishing, but once it’s behind the drainpipe and the box hedge that will sit in front of it, maybe we won’t notice the cut bricks too much in years to come. Our instinct is to do it properly and rebuild the pier, but we’re going to give it a few weeks before we decide to spend the cash for such a drastic measure.

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snip snip

The tilers arrived this week. The first thing they did was see if the building was flat and square. Kevin was pretty impressed, and I suspect even James was a little surprised. He wasn’t actually on the job when the house was laid out–that was Nic, and all credit too him, it’s pretty near as dammit impressively square to a couple of mm. The only problem was a small area where the floors weren’t quite level. To check the floor flatness, Kevin scooted the 3m level over the whole floor and found a small high point between the family room and the kitchen. Lee was on hand for a consult, and before the morning was out, he’d shaved off the required few mm with a horizontal sander (wish I’d been around to take a snap of that), and the floor lined right up.

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centre spot of the whole house

They use these really awesome little wedges to set up the tiles to exactly the right height.

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wedges and separators
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where is the centre tile?

Last was a decision about how to lay the marble tiles. The Portnall stone is super varied in colour and has lots of veining, so we opted for a brick bond throughout. This makes the whole thing a little less uniform, but it wasn’t Kevin’s immediate suggestion. Hope we’ve made the right decision, but we really won’t have a chance to see the floor again until the protection is up.

Tile, seal, grout, seal. And then protected with lots of padding on top so no one mucks in any stones or gear across it and ruins it.

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ditramat under the tiles ready for grouting

I’m looking forward to seeing what has happened while we’ve been away, and I’ll be approaching the build with a renewed enthusiasm.

Week 51

Ben had the drone out and it’s great to finally see the roof in its glory. Here’s a visual progress report from the get go.

And these….

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DCIM100MEDIA

Tony had the fire on early in the week, so he kindly invited Ben and me to have a look at making balusters. Each of these is completely hand made by drawing out the bar to a point, then curling it very carefully to match the test piece precisely. Incredible work and much labour involved. Tony has Dave in to do the hammering and finishing, and anyone with eyes can see that their years of working together on projects like this make it seem so easy, but in fact it’s a lot of unspoken expertise involved to make each baluster. There are a lucky-13 curlicues that are framed by straight ones going either up or down. Should be amazing to see when it’s done.

The joinery company making the stairs have been brilliant in supplying Tony with scale drawings of each piece. Colin has travelled from Andover to Betchworth (more than once!) to deliver the drawings and talk about the work with Tony so that the joined up staircase between the two completely disparate trades are installed seamlessly at the end of April. Can’t wait!

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Tony and Dave working to draw the bar into a point

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checking the curve by eye
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bending vice

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forest of balusters
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a proper working forge
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sorry, can’t stop taking photos of these

Meanwhile onsite, the wood floor arrived. Usually, they hoist the planks up box by box, but the ceilings are a little high for that here, so they were hoisted up two planks at a time–it took a while.

First the guys prime the floor, then they lay a layer of latex which acts as a barrier between the concrete floor and the wood. They mix this bucket by bucket onsite. Then a really thin membrane of foam is cut to shape, and finally the floor is put on top.

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the wood arrived, hooray!
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primer coat
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latex milk
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mixing gear
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pouring latex on a primed section of floor
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spreading around by hand
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Gillian’s room with the finished floor

The services are being installed gradually. We’re waiting on the water board to come and inspect its trench, so although James doesn’t like leaving it open for health-and-safety, it has to be left until they drop round. The boiler should arrive soon; the flooring guys need it so some heat can get into the floor to dry it out. So we were very pleased to see the gas company arrive and install the meter in the hedgehog box around the side of the house. After the drama of last week’s engineer unable to install, this took a grand total of 10 minutes and the guy was off. And the three-phase upgrade for the electrics will be in the middle of April.

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not a hedgehog
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ready for electrics

The Sparks are in cutting holes in the ceiling. There is so much to this electricity piece, and we haven’t even chosen any fancy fittings yet. Here’s a challenge for you: next time you’re in a place with small LED ceiling lights, go ahead and have a look at the geometry of their placement. The glossy mags always say to hire a light designer because you yourself as a layperson could never hope to achieve a good effect: what you’re lighting, how you’re lighting, when you’re lighting, controls….. The Sparks want things in grids, as do the architects. We’ve opted for a DIY approach to tweaking Dave’s placements just a little in order to centralise some of the fittings around architectural features like doorways and cupboards. I’m no expert at this, and I hope that I will remember fondly this m.o. when I’m not too upset at the finished product but instead, basking in the glow of the thousands of pounds saved that I didn’t pay to the lighting designer. (Fingers crossed, obvs.)

The guys use their laser sights and chalk lines to get the rows straight. This doesn’t please the decorators who then have to wash off the chalk because the dye runs into the paint, especially if the paint is white. Like on a ceiling. Where the lights are. Duh.

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takes a day to set out
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and another couple to drill

The non-herringbone panels on the side of the house are coming together. I had a total 4 am brain-fade about the side panels which are not at 90 degrees, but rather are offset and parallel to each other. I texted James about it suspecting they’d have to rip off the half-laid panel, but he replied with a photo of the plans which clearly show the bricks in parallel. Glad someone’s on the case! And note to self: consult the plans before hitting the panic button.

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brick slips

But there are still a bunch of gaps in the design. The biggest one is the fireplace, and Steve came up from deepest Sussex again to speak with Dave and me about how to accomplish what we’re after for the surround. We’ve made it enormously complicated, and probably unfeasible from an engineering point of view. We’d like a floating stone mantle–but how to fix it? Lots of head scratching, and to be honest I’m about to give in to a simpler design. This room was never designed to live in, mostly to look at, and this is disappointing as we should have thought about it more from the start. The windows are too close to the fireplace wall to put units in, and the building regulations put so many restrictions on measuring out non-combustible zones that it’s all very tiresome. We’re at that last 20% that takes 80% of the effort. But it will be beautiful, the workmanship is great, and it’s only complicated because we the clients are trying to squeeze too much in. Much better to simplify, pare back and let the features in the room breathe a bit. Watch this space.

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blank wall, blank heads

Another bug-bear is the garage roof. The guys have done a brilliant job at getting the end to just kiss the fence, so the dimensions are perfect. But how to support it is another kettle of fish. The original (built, then unbuilt) brick pier was a thing of beauty, but it didn’t give us very much room to get around. So we’ve opted for an oak post on a smaller plinth instead. In the meantime, there is a slightly bendy Accro holding the roof up at the spot where Terry says holds the max load. But this still leaves us a little short on space to get around. Do we place the final post off the sweet spot either towards the building or away from it and add a stiffening bracket? Can we? Or do we suck it up and just stick a post in?

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jury is out on replacement to bendy Accro

Last week’s tile-hanging design query was bottomed out, but this ended up being just a case of making sure everyone was looking at the same revision. The flare at the bottom will be great, and the roofers will fit in the tile hanging when they next have a gap in their diary. It’s a stand alone piece, and not mission critical–which is refreshing!

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flare supports

 

Week 50

Spring is springing on the way to site.

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While the weather improves and we’re thinking about trenches, services and meters, here are some pix of the outside of the house.

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roofers roofing
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ground guys digging
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back doors shining
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ready for downpipes
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more roofers roofing… on a Saturday!

The problem with glazing bar alignment across the two planes of windows in the front bay that we had back in Week 42 has been resolved. Thank you to the Bronze company that agreed that this couldn’t be left as it was. It’s funny: now that the bars align, you kind of don’t see them any more. Good design kind of disappears.

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Doors are on.

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welcome
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…and the side door we’ll probably use more

This isn’t a standard box house, it’s very complicated. It’s also been through three sets of architects, two contractors, and lots of TLC and tweaks along the way. Like Terry designing the kick to the garage roof off the cuff with no plans. Some of the details only make themselves known when things are being fitted, so it’s helpful (not sure Tim and James think so..?) to be able to take time out and be onsite more and more as we race towards the finish line.

Case in point is the downpipes. There is one in the front labelled clearly on the drawing, and it goes right up in the corner between the vertical tiles and the huge two-storey beam. Well, having a drainpipe alongside the oak is a dippy idea as it’s front and centre and visible to god and everybody. But it wan’t not obvious until it was right there. A puzzle and much discussion: we can’t ditch the pipe because a LOT of rain will be flowing down that little section of gully. Water from the valley section and three faces of roof will be chucked down here right next to wood. But it dangling there alongside the wood and block its view was equally lacking. The solution that Spencer suggested as to add a few strategically placed special plastic vertical tiles that you can fix downpipes to on the opposite side of the gutter section, about three feet out from the gable and down the pillar to the east. That way you get your flow, and it’s away from the wood. A super plan on the first floor, but still not great on ground floor, because each downpipe is cut into the plinth at the bottom which is a gorgeous detail, and there isn’t one built in the new spot. I’m sure James will work something out……

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looking up the beams and thinking about locating that downpipe

Architrave and mist coats are making the ground floor look more finished every day.

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kitchen and family room
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kitchen proper: the working area
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drawing room
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hallway looking north
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hallway looking south
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hallway looking up
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quirky hallway upstairs
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choosing colours again

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khaki mist 3 or patters clay 2?

And ironmongery….? Luckily we’ve found the mecca of hinges and handles, and it’s in Fleet. We have dithered for weeks about finding a match for the bronze windows, much to the annoyance of Tim who simply wants to get the doors ON ferchrissake, but nothing was doing the job. Actually, there is a company in the States that does the job if you want to spend about £1k per doorset. Have not yet won the lottery so clearly not an option. So we’re going for black to match the balusters and to be a little non-controversial. Graham is helping us, and he’s immensely patient with our wavering and our questions.

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more choice than most

With all the flooring being laid shortly, James helped us in choosing the exact locations for the ground lights in the hallway and master bedroom. These are meant to light up the oak in a subtle way, but as we’ve not chosen the fittings yet, James left a suitable gap where they’ll go and concreted in around them. He didn’t waste any time: we were there with sections of pipework in the afternoon, and before they’d packed up, the lights were were packed out.

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light spot

With deadlines about colours, hinges, ironmongery, garden slabs, light fittings, driveway colours, and fireplace design passing us by, tempers are getting short. We are all working towards the same goal, even though it’s challenging to stay positive and keep all our pointy fingers from taking aim. When things like the long-awaited gas meter are put back as the installer drives away because the job was labelled for the gas board’s subcontractor as a Swap instead of an Installation (it WAS a swap, just a swap for a missing meter, remember?), it gets a little frustrating.

But then you’ll get one of those awesome spring days where everything is fresh and blue, and we’re reminded that everyone on this job is on message about quality, the finished result is gorgeous, and it doesn’t seem so bad.  Good weather and more cake… that’ll fix it.

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lovely

Week 49

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hooray!
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rewind…

What started as excitement seeing the marble arrive quickly turned into frustration at seeing 50% of the slabs chipped around the edges. They’ve all gone back to base which is a shame.

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gas trench

Lots of work done outside this week now that the scaffold is down. The gas installation requires three separate services: one to connect to the street, our guys to dig the trench, the same installation guys to return and connect, and the last bunch is the guys from the supplier to install the meter.

After spending an hour on the phone with the supplier trying to untangle the previous contractor’s paperwork, I discovered that they still had our gas “on” as “live”. This is weird because it’s been capped off for two years with a suitable daily standing charge applied. Hello, refund?! Once they got past that little idea, the next job was to line up their team to come out and swap the meter. This is great because upgrading to a smart meter at no charge is awesome, except… there was no old meter to collect. The previous meter has gone walkies, and the only way to proceed with the swap was to declare the old one “stolen”. You might think there a difference between lost and stolen, but not to the gas board. Their drop-down list only had stolen as a sub-option to missing, so I sheepishly called the police to get a crime number so I could report back to the gas people to complete their form. The short story and a very depleted phone later, is that the connection is due for Friday next week.

We’re having the electrics upgraded from single to three phase which will provide enough for growth if we ever decide to launch rockets from the garden or at least have power to a shed or an electric car quick-charger on the drive. This connection requires coordination between the power network installers who will do the work in a morning and the supplier who will install the meter in the same afternoon. The hidden subtext to this is that this has to be coordinated because while the sparks guys are onsite, the electricity is turned off in the street…. FOR THE WHOLE ROAD. So we’ll be popular then. Hopefully this will happen during Easter break when loads of people are away.

The downpipe drains have been dug out too, and they all lead to the soakaway in the back and the ditch in the front.

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downpipe trench

Terry and Josh are working hard on the garage to get it done before the roofers arrive next week. They’ll also need to finish scalloping the lead in the upstairs windows which they can now reach without the scaffold in the way. And they’ll finally tile hang the front of the house.

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I’ll give you a little tour now that the plasterers are almost finished.

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kitchen pipework
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drawing room

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hallway downstairs
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Nick’s painting will live on the white wall in the family room as seen from the kitchen
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view from the front entrance
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hallway upstairs
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quirky ceiling and skilling lines meet in the master bedroom and hallway

Clive has been applying the mist (under-) coat, and James has been putting up the architrave and skirting.

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mist coat, skirting and architrave
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lovely manifold in the linen cupboard
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lots of oak offcuts to play with
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bedroom

The last panel of plaster in the single-skinned flank of the upstairs gallery has been approved by the warranty company, so it’s ready for its mist coat too.

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the panel that passed

This week was decision week: ironmongery, paint colours, stone for outside, stone for inside, fireplace, joinery. And I haven’t even started on the wardrobes yet. So, armed with an armful of colour charts, I went to buy some sample pots which Clive kindly offered to put up last thing on Friday. We quite like the Polish Pebble, even through it’s really Polished Pebble, but the guy at the shop mis-heard me so now it’s paint from the eastern bloc. I was picturing going to a decorator place, or B&Q at least, and choosing a nail-polish sized pot of paint to take home. But it doesn’t work like that. You need to choose a shop with a Dulux mixing machine where you tell them what colour you’re after, they type it into the machine, and it adds the exact amount of pigment to the base. I bit of a shake, and voila!, you’ve got your tester pot.

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list of samples

But the final colour can’t really be chosen without considering Nick’s painting. He’s the colour expert, and I’m very much not. The work isn’t not done yet, and won’t be for another month or so. So a quick visit down to rainy Rye to see him for a painting check-up, a cup of tea and a chat helped to narrow the field, and we’re pretty much there now on the ground floor. The pressure is on to make a good decision before we keep the decorators waiting and set the project back by dithering.

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I thought I’d take advantage of the journey that passed such amazing countryside, so I stopped at Leeds Castle to see if I could have a gawp and grab a sandwich on the return trip. I am so used to the National Trust that I just assumed I could grub and go easily. Maybe I’m just naive (well, definitely), but I was surprised to see that it cost just to go in. This clearly wasn’t the National Trust. Not even a coffee shop at the gate. I thought I’d treat myself and stump up for the entrance fee, but quickly put the brakes on when I could finally make out the charges on the board. What’s the maximum price you’d pay for just a peek at the castle where Henry VIII used as a residence for Catherine of Aragon before that all went south, a ham sandwich and a coffee? £5? £10? Well, the entrance fee is a whopping £24.50! Needless to say, my M&S wrap from the service station around the corner was smugly nice, and cheap.

Week 48

Goodbye scaffolding! It took three days to get all the gear down, and now we can see the whole building.

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scaffold neatly stacked and ready to depart

No scaffolding in the way means that Terry and Josh can get on with building the roof for the garage. This is a wiggly little beast that has had Terry brushing off his thinking cap to calculate the pitch of the flare. The flare determines the soffit width, and the soffit width determines the supporting post position, and all this is constrained by the location of the neighbour’s fence. And don’t forget the guttering…. Much hemming and hawing occurring this week, and even Dave was onsite to have a look and a ponder. In the end, we all reckoned the best way to build it was just to get on with it and see how it fell. So we all left Terry and Josh to it, and by the end of the week, they had a plan that matched the flare the same pitch as the rest of the house and he reckons the guttering will just kiss the border just like the old house used to.

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the first truss on the garage
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building the garage
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more trusses from the back of the house
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and even more from the front

Lee, Sean and the groundworks team have been back with their digger to make the rainwater drains meet up to the soak-away in the garden. There are six downpipes at the back of the house that all run to the inspection port. It was a little odd to see the this thing poking its head up above lawn-level, but the plan is to cut it down to as low as it can go, and if we ever need to rod the downpipes we’ll have to find it and dig it out to get access. This is ok with me. I regularly used Douglas’ old set of rods to sort the drains in the old house, so a bit of potential digging on the off-chance that these need sorting isn’t going kill anyone.

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inspection port
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groundworks return
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nimble digger
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garden massacre but the camellia is undeterred

Now that we’ve sorted the design on the fireplace and have signed off on the plans, it’s down to the guys to build it. But there are still a number of trades to coordinate: stone, joinery, fireplace, general building, electrics. There is a lot to this piece. I had my first foray into sourcing stone this week having gone to the stone yard to have a look at some off-cuts. I hope the inside does justice to the outside.

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lots of stone
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chimney symmetry

It’s always a challenge to walk around site and to visualise what it will look like when finished. It’s hard to resist taking photos of general stuff going on, but equally hard to figure out where the best vantage will be for the “before” or “during” snap to compare to the finished “after” one.

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during?

Nicola’s design is being finalised, but here is a quick working-drawing teaser.

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The plasterers work hard when they’re onsite–we just need a final push to get it done and then the architrave and skirting can go up. In preparation for that day, Clive is staying out of their way and has got a great system set up in the master bedroom for the task of painting miles and miles of wood.

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family room ceiling — tick
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kitchen with plasterers’ platform
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living room with tray ceiling and bags of plaster
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ground floor ceiling protrudes until the landing apron is installed
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Osmo-ed architrave
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relief grooves in the backs of the tall oak skirting
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Clive loves his Osmo

We’ve come up against a stumbling block with shower trays. The current ones we’ve chosen are expensive, and two don’t fit. One of the wells made for them to drop into is slightly too small and we’d like to see if we can grow it. This shouldn’t be too much of an issue, until you take into account the underfloor heating. Risking making a hole in the pipes set in concrete to chip out the necessary extra 100 mm would be catastrophic at this point. So we’re trying to figure out other alternatives, one of which might be a wet room type of thing. Tim can’t start tiling until the trays are down so we’ve got to get our skates on to sort this out or the whole programme will suffer and we’ll push everything back weeks. The jury is still out while we research other options, so in the mean time, here is a photo of the shower in the girls’ bathroom.

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where’s the waste, Wally?

You would think that choosing colours would be the fun but, and it is. But agreeing on colours is another matter. And nudging the kids to make decisions about their rooms is proving a challenge too. Tim says to paint the whole thing white and wait with colour until the rectification period is over and the inevitable cracks are plastered over. This makes a LOT of sense, but it is so tempting to just paint it its final colours and get it done. With our usual speed of making decisions on this project, it may be after the warranty period before we finally decide, so Tim just might get his way after all. And by then, Tim will be sailing off into the sunset, drink in hand, remembering fondly the lovely job he did at St Anne’s and it being ancient history!

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tableau of indecision
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Josh needs a new pair of boots

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Week 47

We have a flue!

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no jolly men in red suits today

Actually, it’s a flue liner, not to be confused with the identically named but made of pumice ‘flue liner’ that was already installed with the chimney went up. All very technical, but for the past few weeks, Dave has been developing the plans to make this thing work.

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These are the best laid ones of the bunch…
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installing the cowel at the top
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all set to go

Terry and Josh have made a start on the garage roof. This first requires brackets to be attached to the wall on one side and onto the brickwork on the other. They were making good headway until they got called to build a new skin to a wall in the hallway later in the week.The problem was a very small area of single skin which was going to make the place thermally inefficient and vulnerable. This issue had been brewing for a while as we’d been waiting for approval from the warranty company with this wall design and with a little pushing from Ben, they finally approved the thinnest version which is great because it allows more of the oak frame to be exposed. But it’s a problem no longer, as the thing is now built at long last, and the plasterers can get on and finish it off.

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Terry’s garage roof brackets
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thicker wall

Aaron’s been in to finish the first fix wiring. The wires have been capped and cased all over the house, and they’re making maps of were they are under the plaster so we don’t end up sticking nails through them when we put up artwork.

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breaking a few eggs before the omelette is finished

Once Aaron was done, there was a whole gang of new plasterers that came and put the ceilings up. It’s very high tech with laser sights and grids of brackets to hold up the suspended ceiling that hides the electrics and plumbing under the concrete upstairs floor. They’ll still be about 2.8 m off the deck.

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straight line gizmo

One last trip around the scaffold to check out the finished roof.

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can’t resist taking another of these pix
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cloaking tiles
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a mortar snake through a hole in the slate (these just flick off)

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lead dormer cheeks
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pencil lines showing the handmade workmanship

The doors arrived at long last. It took four guys to lift them off the truck, and they came pre-assembled in their frames. James, Terry and Josh will fit them next week which will make the building will be almost air tight. This will not be a small undertaking. As you can see, we have yet to choose a doorknob in the centre. Clinton actually bought a brass casting kit a couple of years ago, and we’ve got some thoughts, but it’s got to be good. No pressure!

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colossal front door (it’s upsidedown)

The plasterers are just about done upstairs and will move downstairs next week. Like the rest of the house, it’s not been straightforward: there are some fiddly bits like in the upstairs hallway and some enormous swathes like the stairs wall and the whole of our bedroom. They’ve done a great job, but they’ve got to get a wriggle on to finish downstairs before the floor goes down.

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master ceiling
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plaster in the master bedroom
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hallway looking east

 

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hallway looking west
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stairs area
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lunch pail

And then the scaffolding came down….

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a good before picture of the knot garden

 

 

Week 46

Most of the action this week occurred behind the scenes. Lots of planning and sorting and choosing more than cutting, sticking and building. We’ve chosen a fireplace, paid bills, decided on tiles, placed thermostats, chased electrics, considered ironmongery and built-in furniture, and we started thinking about wardrobe build-ups, kitchen pendants, sofas and curtains. I thought we were doing well with box-ticking until Tim asked for confirmation of colour choice for the paintwork. I think I need a lie-down….

Spencer is pretty much done with the roof, and now he and Jackson are on to the more decorative bits. One of these is the scalloped lead-work around the windows. There are 16 downstairs and 10 upstairs runs of this lead, all of varying length. There is nothing at all normal or even and symmetrical about this house. The lead was installed when the oak subframes were put in. It serves a very useful function in keeping the brickwork section underneath waterproof, but it’s an artisanal job to make it look pretty.

It starts with a scored out scallop.

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a satisfying OCD moment
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Jackson and his compass

Then the scallops are cut with actual scissors to make the shapes.

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Spencer practicing his cutting out skills

Each cut-out is rolled up and hammered into place.

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house2017.02.24 - 6.jpg The guys wear gloves because of the chemicals in the lead. Working with this stuff all day is toxic–lead poisoning is a real thing, and the preservatives on the surface are well-yucky.

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ooooo…
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…ahhhh

We’ve opted to keep a layer of PVC on the course between the plinth and the vertical brickwork to protect the plinth from stuff dropping on it from above. All it takes is a stanley knife to remove it later on.

Plastering is the name of the game in other areas of the house. And in the few rooms where they are not working, Terry and Josh can get on with the window boards. Must say, they look lovely next to the subframes. They’re both treated with this Osmo oil which will bed in and soften in colour over time. We’re putting the stuff everywhere on all the oak except the huge structural pieces–architrave, door linings, the lot. We’ll even slap it on the oak underside of the first floor overhang outside. James hates it only slightly less than the black stain on the soffit boards.

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window board

Another interesting piece is the brick inlay panels. They’re not herringbone, but everyone calls them The Herringbone Panels–even us. Actually, with my Pedant Hat on, they’re Askew. But this is alright with me! (Sorry). Clive painstakingly sliced each brick to a skinny sort of depth, and we’ve bought this fancy adhesive for them to stick them on. Like the oak cladding last week, this is not quite functional, well, not at all, but it looks awesome. They’re doing a brilliant job setting, pinning, gluing, and mortaring them into place.

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house2017.02.24 - 10.jpg

There are fifteen panels to make: 5 across each apex front and back, 5 across each paired square below them, and 5 below the windows in the hallway. That’s a lot of work, and I feel somewhat guilty just writing this in all the time they’re spending making the panels, but they are taking enormous pride in how it’s turning out. They took a day off the scaffolding when storm Doris blew through, the front and some of the back are mostly done.

I don’t usually go on about it, but I take great pride in looking at other houses with this similar non-herringbone brickwork, whose designers have decided to use a different brick from the rest of the house because it can be bought in, and thinking that our guys have simply taken the time and made the effort to do a brilliant job. Anyone with eyes can see that it’s a total pain to have spent days and days cutting these really thin slices to carefully stick on the boards, which is what James and the guys have done. But the finished effect will be seamless with the brickwork in the rest of the house because it’s exactly the same brick. It’s a bespoke house that everyone  onsite is on board with to make it as good as it possible can be. And THAT is the bit that’s amazing.

house202.24 - 2.jpg
lonely roof while Doris blows through