Week 37

Underfloor heating and concrete screed went down on the ground floor this week. There wasn’t much going on up on the roof this week, so James kindly moved the timelapse camera to a better spot.

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underfloor heating set onto the Celotex

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it’s 3 degrees and these guys are in short sleeves

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loaded by wheelbarrow
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lines of scaffold, oak and insulation
The guys have worked really hard to get the building closed up for Christmas. Closing up the site over the break gives us a chance to stand in the building and visualise the space so we can make good decisions about socket placement and future furniture. The goal is to make as many decisions as possible while the site is shut so we don’t hold things up come January.

We didn’t find any creatures when we came by, but I don’t think we were the first in after the concrete was laid.

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critter prints in torchlight
https://youtu.be/V8VaReaJUZU

Week 36

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Well,……

Tim said early on not to worry and that the Christmas lights would be on. And they are! We’ve got a tree with lights–what’s the problem?! The roofing guys even built us a present out of battening to go under the tree.

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Tim’s present

Despite the amended programme, this has been a big chunky cracking-on kind of week. First of all, the saga about the levels not quite matching up in the first floor between the front oak structural frame and the rest of the house came to a close. The fix was debated (for five weeks) around our architect and structural engineer, the warranty company (mostly the warranty company) and the oak structural engineer, and finally, they reached an agreement on how it was to be built. James and the guys have built and sealed shuttering around what will be a slab of concrete set in situ. The metal mesh that gives it structure arrived today, James has bound all the intersections with little bits of wire, and now all that’s left is to pour and set over the Christmas break.

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pre-pour

Masses of celotex is being laid to insulate the ground floor. On Monday (Tuesday?) next week this will have a web of underfloor heating rods wound round and round, and before we break for Christmas, the screed will be poured.

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each piece is cut to shape with a teensy power saw
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kitchen space
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wipe your feet first

They’ve removed the scaffolding in the hallway and you can see from the floor right up to the rafters. Terry’s done a marvellous job making it safe with a designer hand rail.

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Josh and celotex
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Terry’s fancy banister
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Ben and Keith chatting about the concrete slab

The electricians have wired up most of the upstairs, and now there is a web of grey cable run round the rafters. There has been some discussion about where the shaver sockets will go in the bathrooms, and I’m sure this is just the first of many decisions that will be made on the hoof. (We decided in cabinets in the kids’ bathrooms and on the wall above the tile in ours in case you’re wondering.) They’ve even got a sweepstakes on how many times I’ll change my mind on socket locations in the house. Five was the first guess, three was another, and even a very optimistic zero was mentioned. We’ll see. Just don’t want the whole place looking like Swiss cheese so I’m trying my best not to dither. One of the jobs on the weekend is to run round with a can of spray-paint and set the locations of sockets and switches.

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Sparkys’ debate

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The leadwork is starting to be installed around the window frames. The large frames in the kitchen and family room won’t be in until the new year because the floor screed needs to dry out and we don’t want to damage them.

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leadwork before it’s scalloped

I usually get time to visit site in the afternoon, and since sunset starts around 2:30 in what’s now mid-December, the light is usually really good for a while. It’s obvious that the oak frame and the widows are pretty special and make this build unique, and that the quality of the workmanship is excellent. This quality issue partly accounts for why it’s gone over schedule.  But sometimes I’m amazed at just how gorgeous the whole thing is, and it’s quite humbling to just sit and have a look. I’m sure the builders think I’m nuts just standing there and staring.

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a glimpse of future awesomeness

James has finished the panels, and they’ll be sealed in with compriband and fixed to the frame. But they’re right in line with the sunset, so it makes the whole thing reflected a lovely pink.

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back frame

The valley is all set for tiles.

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valley

The front is starting to look like a House.

I even had time for a few artsy shots.

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building on a December afternoon

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Week 35

The main structure is up and sorted and the building is Dry. Dry is a Big Deal. Even though there are large gaping holes where the windows will go (on 9 January), these will be boarded up over Christmas, and the rest of the structure is Dry. The guys are now finishing off the fiddly bits of the roof on the outside and putting up the frame for the ceiling on the inside.

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fiddly bits and covered subframes
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subframes in the sitting room
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one in and one not

The roof and all the subframes are attached to the concrete by these enormous brackets. Terry assures me that there will be no roof blowing off on this house. The lead will be installed in the coming weeks.

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west bathroom windows
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west-most bedroom

James is making up the inserts for the angled brick sections. We had a meeting with the reluctant warranty company about the design early on. They were quite rightly concerned about water ingress in the junction between all the materials sitting in the oak frame in case the structure settled. We worked then with Dave to create a multi-layered system of composite board, epoxy resin, insulation and compriband that will prevent any drips or drops from getting through. It is very complicated, and James has been pretty keen to get stuck in to building them. They look good so far!

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pre-insert
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brick inserts, pre-brick
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inserts and insulation from the inside of front gable
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inserts from outside

The ceiling is also complicated: the trusses go up really quickly, but then there is much time spent creating a set of noggins in between each truss to support the plasterboard ceiling that will be installed soon.

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east-most bedroom: trusses & noggins, boarding & flooring
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ceiling with loft boarding and dormer window

There are two extra guys on site this week who installed all the subframes and boarded them up. The goal is to get the building dry enough to set the underfloor heating in screed before we all disappear for Christmas. That will give the floor two weeks to set and dry.

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can you spot the elf?

I think everyone is feeling buoyed up by the progress made recently. This was never going to be an easy house to build, and many of the painstaking pieces of the structure seem to be happening all at once. The guys remain cheerful onsite, they help the neighbours with heavy lifting, they’re keeping the place amazingly tidy given the freezing weather and the early nights, they joke around and it seems quite jolly. It’s got a good vibe and looks a nice place to work.

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festive site

We signed off for the kitchen this week (hooray!). That will be 14 weeks. The sanitary ware has been ordered (8 weeks), the floor sourced, and the stairs being drawn up. Many more decisions to be made after our Thursday meeting–I’ve got a 14 point list of urgent items of homework for Monday, and many more pending. But we’re vaguely adhering to our modified schedule which is good. I don’t want to be the one holding up the game. A busy weekend to come….

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Ben’s been playing onsite

Week 34

Not many visits to site this week, but that doesn’t mean work isn’t occurring. James, Josh and Terry have been busy putting up the facias and soffits. They’ve been organising to have the flooring put up in the loft and the space is looking really good.

I’m so glad we decided to rebuild the front trusses into a more open arrangement. Although the guys have done an amazing job of making the most of the space in the other loft areas, the bit over Gillian’s room will be great for storing larger pieces and will eventually be our go-to place for suitcases and Christmas decorations.

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loft space looking north
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loft space looking south–this is where the water tank will live
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loft space looking west–through the vaulted ceiling in the master bedroom
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final touches on soffits and facias in the upstairs hallway
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finished woodwork looking east
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portrait of Terry
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roof ventilation, facia and oak frame in master bedroom