Week 28

I had the great pleasure of going to Aveqia in London to check out a demonstration of the new kitchen appliances. It’s a tiny venue specialising in cooking demonstrations for the corporate crowd. It’s only off of Blackfriars so I decided to walk from Waterloo. At one point during the morning I overheard that The Apprentice is doing an episode of some task or other at Aveqia very soon, so it’s clear that I’m hobnobbing with the aspiring-great and the aspiring-good. Of course, this is all in the name of research, right?

The morning starred Colin the rep who explained MC’ed and explained, and Roger the Michelin star chef who put the gear through its paces. We were treated to an incredibly special lunch cooked right before our eyes and I geeked right out on all the foody tech. Thanks, Claire for inviting me to go. It was fantastic!

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up to town we go
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misty start

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a busy morning for this guy too
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sun and tide are out
Back on site, the sun was out as well.

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non-roof in autumn

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another crane day!
The crane is back to lift the A-frame at the back of the house into its home alongside the oak and to fit the ridge beam that spans across the whole of the vaulted ceiling in the centre line of the house. The steels look a little forlorn on the ground and they’ll all be fitted this morning.

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connecting the ridge beam
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drilling the feet
All my neighbours from all over the village can see our crane.

Mick and the guys have built the chimney. We are STILL dithering on the fireplace design so they haven’t installed the cowl on the very top yet because we might not need it.

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ridge beam all installed this afternoon
Neil kindly brought up the beam he thought was onsite. It’s downstairs in the dry and will be installed next week.

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invisible beam
We’ve decided to change the design of the trusses over the front bedroom to allow for more storage space. This means a little unbuilding and a two week potential delay. It’s the loft storage issue. The rest of the areas will be boarded but between the trusses and up a little higher to allow a flat space between the angled pieces. The new area will be clear of the central vertical part of the truss: an Attic Truss if you know your trusses. There is a colossal number of moving parts to this project which isn’t helped by a fiddly roof partly made of oak, partly made with 56 steels and having undergone three redesigns. It’s amazing it’s there at all. Ben and Dave are working hard to coordinate manufacture and delivery of the new trusses before James finishes roofing the rest of the place and can finally tackle the east side of the house with the new trusses. We don’t want anyone bored on this job!

2016.10.21 - 1 (3).jpgWe’re also considering adding a line of tiles under each gable end to raise the roofline slightly as in the example of a different building alongside. Somewhere in one of the redesigns, the interior vaulted space came out a bit low so the beams in the oak frame now don’t show as much on the inside as we’d like. After all, we’ve spent a lot of time, effort and cash to get this oak frame right and we want to see it! In order to maintain the geometry and get the spacing right, the only way to go is up. There are a few options to do this but putting in a line of creasing tiles under the mortar on the gables might just be the way forward. Over to Dave to check, draw and sort, and we’ll decide which way to jump with it next week.

This weekend will be spent checking plans and choosing stuff, all the while keeping a keen eye on the budget. We have a knack of choosing the most expensive things going, and this is now coming into play a little to frequently. It’s definitely a case of champagne tastes with beer money. I’ve stopped telling suppliers that we live in Oxshott so they don’t make assumptions and get all footballers wives on me. But at least I wasn’t overly-enamoured with the £11k bathtub I saw in the in the window as the showpiece of the local posh bathroom shop in the village. Bonkers! So maybe it won’t be too bad on the final tally (yeah, and next week we’ll see pigs flying across the sky on the timelapse).

 

Week 27

The camera is in a great new spot, so I’ve put all the time-lapses at the beginning of the post. We were a little worried about sun-flare but I think the cloud cover worked in our favour this week.

There are a load of lazy grumpy wasps hanging around the wood. We noticed this when the oak frame arrived onsite, and it’s even worse now that the timbers are here. They like the wood to build their nests. We need one good frost and the problem will be solved but in the mean time, much batting and buzzing is occurring.

Friday

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Trevor and Josh moving trusses

Tim said he’s glad James has put the curtains on the oak frame. It’s not all that previous: James assures me it’s more to protect the oak from cutting bricks in the rain and preventing a layer of muck from building  up.

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not convinced about the trusses…
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… because there is not a lot of room for storage

We’re waiting on the central gable to to built before the wings go on. The central cable is vaulted through the hallway and the master bedroom and it’s supported by one great big steel. There is a short oak beam connecting the trusses in the structure, but it’s the steel that is holding up proceedings. But there is plenty to do with the internal blockwork, and the guys are confident that they’re almost done at this stage. They’ll be back once the roof is on so they can build up underneath it, but their team is shrinking as work nears completion, and even Quizmaster Paul is off on another job at the moment.

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building up the wall before the steel ridge beam arrives

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Thursday

Popped by to see some of the pointy bits up close.

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Dave hiding in a forest of trusses

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Tuesday

Crane day. For steels in the roof and floor planks in the rear bay.

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Hooray! James and the gang did some magic  the concrete planks into the rear bay without touching any of the wood.

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looking up at a wonderful ceiling

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a bit tight for the Land Rovers passing in the lane

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gables for later in the week

There were lots of teams getting on with life on site today: the brick guys, the crane driver, James, the steels team and more general building guys to start fixing the gables on the steels.

When the crane is onsite, the brick guys have to abandon using the forklift, and they bring all the bricks, the blockwork, and the muck up by hand. Up the ladder. A million times a day.

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door to back bedroom
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steels over the rear west corner bedroom
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same corner looking from the back to front of the house
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James made a nice little nest for the camera’s new home
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keeping Port Talbot going

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Mick reckons there will only be about three more courses of bricks to lay round the west side. The roof kicks out at the bricks around the angle of the spirit level he held up to show me. They’ll put the roof on, then Mick’s guys will lay the rest of the bricks under the roof before the soffits get put on.

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roof kick demo

Now that the concrete floor planks are out of the way, the guys can start building the walls for the closet and ensuite. Meanwhile, James had his Meccano set out to hold up the steel until the walls are there. Looks stable enough…. doesn’t it?

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Saturday

I can’t resist taking pictures of the wood frame and the brick. I brought the wide angle lens down to have a play this weekend. We met up with Neil and Grant who were dodging raindrops, tidying up some of the oak frame and drilling holes in it (!) to secure it to the walls.

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Week 26

Can you say “grey tiles”? Armed with my trusty samples of flooring and window frame, I’ve been playing Where’s Wally in a forest of grey.

The brick guys are matching up the facing bricks along the oak, and I’m so confident in their work that I must confess to having taken the perfect lines and balanced cuts for granted. But I’m also relieved that the bricks and the oak go so well together. It’s such a gamble making these big decisions and hoping for the best. It requires and open mind first of all, then lots of listening to experts paired with hours of research behind the scenes. But decisions made or not, the brickies continue to bring the building up and up and up. Mick had a big birthday over the weekend–Happy Birthday!

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Dave building up the front wall
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perfect facing brick, and blockwork that will live behind hanging tiles

I chose a beautifully sunny autumnal day to come to site, and James took me for a tour of the newly set-up roof-tier scaffold.

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through the rear bay to the front
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looking south to Surrey

The back bay is being supported by some rogue struts before the roof ties it all together. You can see these in the photo. In fact, the oak guys are installing the ridge beam that connects the frames, so we’ll see them again in a few weeks. When the extra struts are removed, it will leave nail holes temporarily, but because they’re not drilled, no wood has left the system, so they’ll just close up in time. Clever in an olde-worlde kinda way. The whole process of building this house is as interesting as I hope the finished product will be beautiful.

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back bay
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our bedroom

The red steels are there waiting to be installed as the lintels over the internal doors. There are I beams and C beams, and for the life of me I forget which is used where. I think the I beam is for the lintel over the double doors to this room, and the C beams are …., well, um, yeah.

James took a bit of lead that had been knocking around his van for the past year and installed our first section on the west side of the front porch. A Finish–Hooray!

Martin from the window company came round on Tuesday to measure up before we went into production at the window factory. The bronze frames and the double glazed windows are manufactured separately and put together onsite. The Window Date is 9 Jan 2017.

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more leadwork to follow…. much more

There is a slight hiccup in the levels in the front porch area.  Dave is coordinating a solution with Tony, Tim, Ben, Neil and James. The whole landing is a little high on the first floor of the oak frame that hangs above the front door.

elastigirl-fThere is a debate about whether to keep the concrete floor planks and lower the level by reducing the screed, or by replacing the concrete with timber flooring which gives way more scope for changing relative heights. No one is excited about swinging the 1.5 ton planks anywhere near the wood, especially the crane driver. So clearly installation is another issue. Replacing the concrete planks with timber joists would fix the height and installation problems, but we had debated about this many moons ago in the planning stages and decided then that concrete was the way to go to give the building that really solid feel. Is it a compromise to change to timber or just an expedient solution? Or, is laying concrete planks on an oak frame a daft idea? We’ll have a good think over the weekend on which way to run with this: concrete or timber, but everyone is pulling together to work it out. The main things are to be flexible and listen to experts.

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artsy wood
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looking up through the back frame

We’ve had the pleasure of working with Claire who is designing the kitchen and utility spaces. I’ve interviewed many companies, but Claire has got the vision just right. What do you think?

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ta da!
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ta da from the other direction!

The scaffold team were busy on Wednesday and accidentally knocked the camera. It’s time to move it anyway…

 

Week 25

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a thing of beauty
It’s been a great week for the house.

Neil, Neil, Chris, Will, and Paddy, the oak frame guys, arrived onsite early Monday and started straight away in putting their giant Lego pieces together. They’ve got the world’s most itsy bitsy crane to lift the pieces, and it’s so small it can drive around the back of the house too. They were all incredibly relaxed and made it look easy.

Chris the Farmer was in charge, and started by unloading the rear frame onto the forecourt.

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unloading
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Along with the full compliment of brick layers, the oak team and James made eleven on site most of the week.

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prize beam
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the little crane that could
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the whole team
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lots of cuts
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rear bay in bits
https://youtu.be/EndGVlO9TiY

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going up
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busy site
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Chris looking pensive
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grounded gables
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air porch
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brace keys replaced with pegs
The guys kindly replaced one of the front top horizontals because we felt it had too many wains. Not sure if I spelled that correctly, but these are gouges along the corners where the tree wasn’t quite perfect. It makes the finished beams look more rustic. Only a little doubt from us and it was swapped. This involved shaping another piece back in the yard, bringing it to site and chopping the necessary mortice joints and shoulders out of it in the back of the van. Neil and team want it perfect. So do we!

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looks hectic but it’s all under control
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The windows will fit in the rebates on the long sections of the frame. The little sections will be herringbone brick to block out the first floor floor panels. Designing the details between the bricks, leadwork, and bronze windows took many meetings between Dave, Ben, Richard from the warranty company and us. We’ve got some weird epoxy mortar coming for the brick slip panels, and lots of compriband will be fitted. The main thing is to prevent water getting anywhere near the insides. It will have to be bomb-proof especially since the prevailing wind is out of the southwest–right smack on the side of the house with five panels.

Neil the owner of the oak company is ever so calm about the whole thing. Even when there was a query about one of the floor beams in the front structure, and there was a morning hanging around for the oak engineer to give some details, they waited patiently and simply got busy moving the rear structure to the back of the house piece by piece. He says he specialises in large timber and ships stuff all over the world. The big corner sections on this job are 250 mm square. Big. He’s been to France most weekends racing classic cars in September and off to a wedding in Romania this weekend. On parting today, I wished him well in Romania and said something like “Have fun!” and he replied, “That’s my job. It’s what I do.” It’s not just all fun though–the guys are taking meticulous care with putting the structures together, and by next week, it will be all sanded down and looking gorgeous.

We managed to put down the brochures and colour charts and extract ourselves from the internet for an evening to wander up the road to our lovely neighbours who had the whole estate around for drinks. I have to be honest and say that we arrived trying to conceal our trepidation at seeing all our neighbours after all the planning drama and objections we had at the beginning, and all the complaints about the road now. It would either be a lovely evening, or we’d have to go on the defensive. But everyone was overwhelmingly complimentary about the build, and waxed lyrical about how gracious the building team has been over the occasional lorry in the road. It was a pleasant surprise! I think having the wood go up this week made a big difference. It does look excellent.

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view out the kitchen
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the rear bay as the brick team packs up for the week
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they’ve done an incredible job on the detail between ground and first floor
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spying on Johnny through the house
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porch with prize beam
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Next week it’s steels and more up, up up!