Week 17

Thursday

All hands on deck.

Russell and Chris the Farmer (gotta love spellcheck; he’s a Framer) came to site to check it out for delivery, progress, etc etc. The poor dog was left in the car, but we checked him at regular intervals. We should install a kennel during the build! Dave and Paul came up for their monthly architectural check and also to give Paul the opportunity to have his first look at the project. Dave said he hadn’t been on site when it was sunny yet–the last time he was here, the place was a swimming pool on that torrential day with fire trucks and neighbours getting flooded. Of course Nic, Ben and Justin were there too, so donuts were bought, the sun was shining and we (they) sorted out a few rough edges to fitting the oak frame.

This included lots of hemming and hawing about connecting the existing brand spanking (gorgeous) new brickwork with the oak in the rear bay. Any little change has enormous ramifications on windows and roof, then with steels and oak as well. So it’s good to have as many eyes as possible checking the build to ensure no Grand Designs moments.

The structural oak should go up in the first week of September. That implies the build will be up to roof level. That’s a lot to do in four weeks! We took Russell up the road to pick his brains and have a good look at the larger new-build with a similar design. He pointed out a few good things like some shifting and splitting at the peg holes. It’s comforting to know that he’s doing his best to avoid these things. He said that our structure is a self-supporting piece, and this is different from the facade that is on the larger house. It’s a design departure with a few more chunky bits of oak sticking around, but it is a more honest approach to what the building actually does. Kinda goes with the ethos for the rest of the house.

Wednesday

A cheeky evening visit to check on what can happen in a day.

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We’re missing a few super-specials, but Nic will track them down
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going up in the study
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have finally chosen the fireplace so the guys can carry on with the blockwork
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front on garage side…
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… and the plans
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the first door in the study at the back …
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… and the plans

It’s great to see the first dummy doorframe up!

Tuesday

Really? Week 17? The original timescale was 36 weeks. Everyone agrees that was optimistic, but still, we should be almost half way there in theory. Reality is a little behind, but the gap is closing. The biggest landmark is: The Windows Arrive 5 December [capitals necessary]. This is a line in the sand, and I wouldn’t want to get anywhere near messing Martin around! They go in close to last because he doesn’t want to get any plaster, paint or damage on or done to these bad boys. Neither does anyone else I’m sure.

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rear bay up to plinth

This week is a great week for progress as the brick work is getting up to the plinth which is one of those details that are not cost effective, require a bunch of extra effort and expense, but which make the house really special.

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a lovely set of jointing

The jointing is slightly different in the special bricks to avoid any water collecting and freezing and finding its way into the building.

We’ve got expansion joints in the brickwork too. And you can see the insulation panels pinned to the brickwork using the red pogo-stick ends. These joints sit behind the rainwater pipes that sit in the brickwork nooks and run through the plinth. Complicated brickwork or what?! We’re really pleased with the choice of bricks, and I’m sure the skill in laying all these brings the whole thing to life.

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expansion joint in nook

In the background it’s a whirl of decisions. Everyone says this and I didn’t quite realise that it’s as relentless as it is. A real Surrey-Struggles moment I know. Ben, Dave, Justin and Nic are being super patient with our general slowth. It’s serious Scout season as well and half the family was awol planning the trip last week and is currently roaming the wilds of Dartmoor until Saturday. So, just to make myself feel better, we’ve done roof and hanging tiles, a bathroom schedule, preliminary M&E design, garage door, and fireplace (finally, hooray). We’re almost ready to close out the design of the drawing room, the kitchen contractor, and the flooring and joinery schedule including the front door. Just keep swimming.

Been learning Sketchup to get a handle on the fireplace options. We are doing none of these:

Week 16

Sunday

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front with piers and porch
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looking down on the porch

One good decision made early on with the second (third time’s a charm!) architect was to angle the door to the study.

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hall looking from left to right at the loo, study, and utility room doorways
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the smallest room
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kitchen space
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family room

 

Wednesday, Thursday, Friday

Tuesday

The walls are growing!

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from the back door looking north

The guys have even delineated the interior walls. Here’s a tour:

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living room
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family room
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study
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front door
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kitchen
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it’ll be a little cooler tomorrow
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damp proof course at the front of the house

Monday

Week 15

Friday

Nothing much has happened on site for a number of reasons, but it allows me a chance to catch up with the pace. Who would have thought there would be so much detail in a fireplace? And how does one address skirting around it? Garage doors–they need to know the size of the frame now so they can build the brickwork around it. There’s enough going on in life outside the build what with the family business busier than ever, me starting in it (again!), the usual end of school shenanigans, Pokemon Go taking over the world and Britain voting out of it, horrible weather, and keeping up with invoices, that actually this hiatus might be a godsend. Hopefully we’ll see more activity next week.

In the mean time, I’ve been playing around with a new app.

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Enough of that silliness.

Ben brought his drone around in the afternoon to take a few snaps.

Tuesday

How did we get to week 15??

It’s been raining and the brick gang have been doing other things elsewhere. The dummy window frames have arrived along with some concrete lintels and a load more insulation. Nic will measure all the frames to make sure they match the windows exactly. The bricks will be laid around them.

The foundations for the front porch were poured yesterday. These are only 1.5 metres deep, and that’s it for concrete foundations! Whoop whoop!

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artsy lintels
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window frames to measure and match
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more and more and more and more rain

It’s great to see the window frames evident in the interior blockwork. Hopefully we’ll get up to first floor this week?? Maybe next week in reality….

Week 14

Friday

Thursday

Wednesday

Met the bricklayers today. They’re doing a fine job with all the symmetry and cuts aligned, and the deep raked joints making the whole thing come to life. It’s glorious weather (finally), and perfect for laying and getting the all-day pub quiz in. These guys are total trivia wizards. So, can YOU name all four American presidents that were assassinated? Who were they and what was their demise? The only thing for it is to arm myself with an arcane fact or two before going to site so I can keep up with the banter.

Tuesday

Waze all fired up, podcast on board, and it’s time for another scenic drive through deepest Sussex to see Russell at his yard. I adore this journey. I took a minute to nobble some photos of a house that I remember driving by in February when I was here last. This time, I met the gardener who said it was ok to take photos; he didn’t think the owners would mind, because the house had just had its Yellow Sign open garden scheme day last weekend where plenty of people were snapping away. Anyway, the house is a lovely example of oak subframed windows with timber structure.

After reversing out of the Bluebell Railway yard, again, same error as last trip….. I made the correct turning, passed the restore-a-Porsche garage and assorted other small businesses (I’m sure the sign out the front said there was a brewery. Must check that out.), and arrived.

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someone’s pride and joy
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just remember to knock
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It’s always beautiful here

The trip wasn’t just an excuse to gawp, although we did plenty of that. Ben, Justin and I were inspecting the oak for the structural frame. Ours is the organised stack in the middle of the yard above.

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how old?
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the future St Anne’s
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it’s a big job so there are two stacks

It all looks great. The moisture content varied a little throughout many pieces in the yard, not just on ours. It didn’t seem to matter how old the wood was. It was surprising that even the recently cut 300 year old piece of timber from another job was sitting at 18%.  Moisture content is a big deal, and we’re using 5 year air-dried as opposed to green oak. This should limit the amount of movement when the frames are built.

Each timber is awaiting a bunch more work to be done. First, each is inspected for knots and defects. Then the two non-facing sides are cut and the two facing sides are sanded. This retains the character of the wood while keeping the sections to the correct size. Tenons are cut from the ends and the whole thing is pieced together in the yard. In about 5 weeks, they’ll ship it out to us and assemble it onsite.

This is the finished product from another job.

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want to pick out a newell post or a fireplace mantle?
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burglar alarm
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softy
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cutting a plank from a very old section

We tested the water content from the cut in the photo above and it was super high. You could see the water weeping through about 20 minutes later and it felt tacky. But tomorrow it will have dried to about 20%.

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very very very old workshop door
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break area

Monday